Novel Post Combustion CO2 Capture (PCC) Process - MU Static Spiral Perforated Wings (MU-SSPW) Mixing Element - December 11, 2015 Mu Company Ltd. & K-Coal.

Slides:



Advertisements
Similar presentations
MicroMistTM Wet Scrubber Advanced Scrubbing Technology
Advertisements

Technologies for CCS on Natural Gas Power Systems Satish Reddy April 2104.
CO2 Capture Status & Issues
A novel IGCC system with steam injected H2/O2 cycle and CO2 recovery P M V Subbarao Professor Mechanical Engineering Department Low Quality Fuel but High.
Integrated Gasification Combined Cycle (IGCC) IGCC is basically the combination of the gasification unit and the combined cycle. It has high efficiency.
Carbon Management Research in UKy-CAER Supported by Carbon Management Research Group Kentucky EEC - DEDI ARPA-E US DOE International Collaboration US Department.
Air Stripping (Section 9 – 1)
Triple Effect of Reject to Power on Joburg’s Waste Vision
Qualifications: BSc (Hons) Chemistry, Jordan PhD (Env Chemistry), Aberdeen, United Kingdom MRSC, CChem, IEMA DR AHMED AYOUB Technical Manager Work Experience:
Exhaust Heat Recovery Systems
Alternative Stripper Configurations for CO 2 Capture by Aqueous Amines Babatunde A. Oyenekan 1 and Gary T. Rochelle Department of Chemical Engineering.
Heat Recovery for Commercial Buildings
Using Separations in Chemical Processing reactor separator raw materials products recycle stream.
Prof. Dr. Marco Mazzotti - Institut für Verfahrenstechnik Schemes for absorbent recovery.
Sara Jones 24NOV08. Background  In most conventional combustion processes, air is used as the source of oxygen  Nitrogen is not necessary for combustion.
اسکرابرهای تر اساس کار این روش شستشوی گاز به کمک یک حلال می باشد.
Pharos University جامعه فاروس Faculty of Engineering كلية الهندسة Petrochemical Department قسم البتروكيماويات LECTURE (10) NITRIC ACID PRODUCTION 1-INTRODUCTION.
Environmental Engineering 343
SINTEF Energy Research Power cycles with CO 2 capture – combining solide oxide fuel cells and gas turbines Dr. ing. Ola Maurstad.
Dr Saad Al-ShahraniChE 334: Separation Processes Absorption and Stripping of Dilute Mixtures  In absorption (also called gas absorption, gas scrubbing,
Power Plant Construction and QA/QC Section 2.4– Boiler Auxiliaries
MOCS Mike Hobbs Mike Steele Mike McGann Scott Daniels James Linder PBL-7-98 Chemical Heat Pump.
1 Vapour compression cycle Refrigerator Air conditioning plant Heat pump (“ ENERGY MANAGEMENT HANDBOOK” Sixth Edition, Chapter 8)
Production of Synthesis from Natural Gas by Steam Reforming Hysys Simulation Presented By : Presented By :  Beshayer Al-Dihani  Hessa Al-Sahlawi  Latifa.
POWER PLANT.
Chris, Stephanie, Kyle, Mariam
POWER GENERATION TECHNOLOGIES
CO 2 Flue Gas Scrubber Technology Michael Ng University of Texas Department of Chemical Engineering.
The Plants supplied by Vivex Engineering Ltd.
Advanced Drying Concepts: Superheated Steam and Adsorption
Economic Best Management Practices for Small and Medium Sized Producers Lessons Learned from Natural Gas STAR Small and Medium Sized Producer Technology.
POWER PLANT TECHNOLOGY INTRODUCTION AND OVERVIEW Prof. Anand Bhatt.
HYDROPROCESSING PROJECT PROCESS DESCRIPTION
Emerging Technology Acid Gas Removal
Evaluation of performance of various alkanolamines for CO 2 capture from a pulverized coal-fired power plant Sumedh Warudkar PhD Candidate Chemical and.
KHABAROVSK REFINERY HYDROPROCESSING PROJECT BASIS OF DESIGN APRIL 29th – MAY 3rd 2013, MADRID, SPAIN TRAINING COURSE.
Gas Turbine Power Plant
Presentation Overview
Lecture Objectives: Finish boilers and furnaces Start with thermal storage systems.
STUDY OF BOILER’S ACCESSORIES
1 MHI's Commercial Post Combustion CO2 Capture Experiences in a Carbon Constrained World Ronald Mitchell Mitsubishi Heavy Industries, Ltd. International.
Overview of CO 2 Capture Processes John Davison IEA Greenhouse Gas R&D Programme Workshop on CCS, KEPRI, 19 th October 2007.
Absorption and Stripping of Dilute Mixtures
Ansaldo Ricerche S.p.A. Carbon Dioxide capture Berlin, March 2008.
Introduction to Separation
Lessons Learned from Natural Gas STAR Offshore Technology Transfer Workshop Shell, GCEAG, API, Rice University and EPA’s Natural Gas STAR Program June.
WET FILM (PACKED TOWER) SCRUBBERS
Packed Columns - continuous vapor/liquid contacting Grids
Scrubbers Colloquium N. Maximova and the class. Puu
A Presentation On Summer Training At SURATGARH SUPER THERMAL POWER STATION (6×250MW)
Prof. Gary T. Rochelle CPE 5.462, 2 MS, 8 PhD Projects/funding for MS or PhD Technology Area CO 2 Capture from Flue Gas ( to address Global Climate Change)
OE OXYGEN ENRICHED BURNER
THERMAL POWER PLANT.
ON / OFF OPERATION OF CO 2 CAPTURE By : Sepideh Ziaii Fashami Supervisors: Dr. Gary T. Rochelle Dr. Thomas F. Edgar Research Review Meeting January 11.
Presentation on Steam Power Plants R.C.Chaturvedi
Optimization of IGCC power plant Samantha Chase David Granum Ming Chen Tang Irena Vankova Sung Yoon Five Gasifiers.
Microchannel Fischer-Tropsch for Biomass-to-Liquids Green Chemistry Conference June 25, 2008 Jeff S. McDaniel.
1 Energy Solutions for Production Supported by: The sole responsibility for the content of this presentation lies with the authors. It does not necessarily.
What is Degassing? Degassing is removing dissolved gases from liquids. Applications includes: Removing biogenic hydrogen sulfide from groundwater, used.
John Edwards, P&I Design Ltd
Exhaust Heat Recovery Systems
Natural Gas Production Chapter 6 Misc. Gas Conditioning
by Lars Erik Øi and Vladyslav Shchuchenko
Projects/funding for 1 or 2 Funded by consortium of 24 companies
Desuperheater Water Heater, Heat Pipe Heat Exchangers, ECONET | Leading Manufacturer | Manor
MASS TRANSFER OPERATION
carbon capture and storage (CCS)
Chapter 12. Air Pollution Control
Air pollution control engineering
Presentation transcript:

Novel Post Combustion CO2 Capture (PCC) Process - MU Static Spiral Perforated Wings (MU-SSPW) Mixing Element - December 11, 2015 Mu Company Ltd. & K-Coal Co., Ltd. K-Coal Clean Coal Technology 1

Post Combustion CO2 Capture (PCC)Process K-Coal 2

Proposal on R&D Japanese Technology Venture “Mu Company Ltd.” developed Mu Static Spiral Perforated Wings (MU-SSPW) Mixing Element and had its patent in Japan, USA, EU and China. The absorbent of CO2 and CO2 capture system in Post Combustion CO2 Capture (PCC) process have been developed by many companies and institute but the reactor of CO2 capture such as absorber & stripper has not been well developed yet. Mu-SSPW Mixing Element has a big potential to improve energy efficiency of CO2 capture system and also to reduce the size of CO2 absorber and stripper. Mu Company Ltd. and K-Coal Co., Ltd. plan to conduct CO2 capture test by utilizing MU-SSPW Mixing Element as CO2 absorber and stripper in cooperation with the developer PCC process. We propose to commercialize Mu-SSPW Mixing Element for CO2 capture new system by utilizing new PCC Process pilot plant and or existing PCC pilot plant in the World. K-Coal 3

Reactor Concept of R&D Project K-Coal 4

MU Static Spiral Perforated Wings (MU-SSPW) Mixing Element for CO2 absorber & stripper K-Coal 5

6

7

8

MU-SSPW Mixing Element Supply List K-Coal 9

10

Mu Scrubber Scale Up  Track Record of Mu Scrubber 1) Dust Remover : φ1.8 m x 5.6 m H Gas Flow 90,000Nm3/h 2) Desulfurization (Ca(OH)2/Ma(OH)2) : φ0.5 m x 5m Gas Flow 3,000Nm3/h  Maximum Size (Transportable) : φ3 m x 10m H : Gas Flow 250,000Nm3/h (Vg=9.82m/s) 150MW Class Coal Power Plant  Maximum Size (Knockdown) : φ12 m x 12m H : Gas Flow 4,000,000Nm3/h (Vg=9.83m/s) 1,000 MW Class Coal Power Plant K-Coal 11

MU-SSPW Mixing Element K-Coal 12

K-Coal 13

Application of MU-SSPW Mixing Element for CO2 Absorber & Stripper K-Coal 14

Advantages of Using Mu Static Mixer for CO2 Capture 1)Over 10% energy saving is achievable due to improved efficiency of absorption and degassing. 2)Contamination of solvent is prevented due to effective removal of dust and SO3 fume, thus maintenance free. Also filtration system for mist in the solvent recycle line can be simplified. 3)Absorber/flash column are made compact due to excellent performance at high gas velocity inside the towers. 4)Improved efficiency of amine mist collection, etc., are possible. K-Coal 15

Comparative Table of Packed Tower and Mu for CO2 Degasser (at RICH solvent: 15t/hr and CO2: 480Kg/hr) Packed TowerMu Gas/liquid contact StatusCountercurrent Gas velocity (m/sec) 13 Tower diameter (m) 10.60.6 Height of packing (m) 95 Steam consumption (Kg/h) 463408 (12% reduction) Frequency of maintenanceEvery yearOnce every 5 years K-Coal 16

Advantages To Apply Mu Static Mixer Fouling is drastically reduced by self-cleaning effect of MuClean-up frequency is reduced to once every five years. Saving of Maintenance Fee K-Coal 17

Energy Saving 10% energy saving is achieved by three excellent advantages. High Efficiency Low differential pressure Separating efficiency is increased by Mu’s dynamic vapor-liquid contact. Conventional packing Mu Differential pressure (kPa/m) or lower Effective Heat Recovery Installation of internal reboiler at lower stage of column K-Coal 18

Reduction of Investment Cost High Efficiency (High technical advantages) No fouling Smaller diameter of column Conventional packing Mu Column diameter 4m4m 1.8 m Mu can be smaller by more than 50%. Vapor velocity 1m/sec 5m/se c Lower height of column ・ No spare equipment required ・ Maintenance fee reduced. K-Coal 19

Mu System Flow Chart of CO2 Recovery From Exhaust Gas ( Proposal 1 ) Washing TowerAbsorberFlash columnSolvent Regenerator Existing equipment Vent to atms. Combustion exhaust gas Mist separator Make up water Recovered CO2 To waste water treatment facility 1. Denitrificator 2. Dust remover 3. Desulfurizer For refilling MDEA Water Boiler Fuel Waste liquid Mu System Flow Chart of CO2 Recovery From Exhaust Gas Proposal 1 Mu Co. Ltd. K-Coal 20

Mu System Flow Chart of CO2 Recovery From Exhaust Gas (Proposal 2) Combined Scheme of Absorber and Flash Column Washing TowerAbsorberFlash columnSolvent Regenerator Existing equipment Vent to atms. Combustion exhaust gas Washing water Make up water Recovered CO2 1. Denitrificator 2. Dust remover 3. Desulfurizer For refilling MDEA Water Boiler Fuel Waste liquid Mu System Flow Chart of CO2 Recovery From Exhaust Gas Proposal 2 Mu Co. Ltd. Waste water Aqueous solution K-Coal 21

1. Current Operational Status of Flash Column Exhaust Gas Degassing Treatment Equipment Mu Co. Ltd. or above RICH solvent LEAN solvent 1. Current Operational Status Of Flash Column To COMP K-Coal 22

2. Simulation Modeling of Current Flash Column Exhaust Gas Degassing Treatment Equipment Mu Co. Ltd. 2. Simulation Modeling of Current Flash Column K-Coal 23

3. Proposed “Mu System” for Flash Column Exhaust Gas Degassing Treatment Equipment Mu Co. Ltd. 3. Proposed “Mu System” for Flash Column or above Mu Mist Separator Mu Mixing Element Install CHIMNEY TRAY (for heat recovery) Steam 408kg/hr K-Coal 24

4. Proposed Control System for Flash Column Exhaust Gas Degassing Treatment Equipment Mu Co. Ltd. 4. Proposed Control System for Flash Column K-Coal 25

Absorber/Flash Column Mu Co. Ltd. Recovered CO2 Self pressure Absorbent Combined Two-Column System Flow Sheet Of Combined Two-Column System K-Coal 26

Low Pressure Drop by Mu Static Mixer K-Coal 27

K-Coal Comparison of Pressure Drop MU-SSPW vs. Pall Ring (Alternate Current) Superficial Velocity Air Density Measurement Condition  Pressure : Atmosphere  Fluid : Water & Air  Water Flow Rate : 31m3/m2/hr 28

K-Coal 29

K-Coal Clean Coal Technology 30