1 Direct Reduction Iron Plant Group Golf Selimos, Blake A. Arrington, Deisy C. Sink, Brandon Ciarlette, Dominic F. (Scribe) Advisor : Orest Romaniuk.

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Presentation transcript:

1 Direct Reduction Iron Plant Group Golf Selimos, Blake A. Arrington, Deisy C. Sink, Brandon Ciarlette, Dominic F. (Scribe) Advisor : Orest Romaniuk

Table of Contents » 3-4 Design Basis / Block Flow Diagram » 5 – Process Flow Diagram » 6 – Initial Control Scheme » 7-8 – Plant Layout » 9-11 – Calculations » – Convection Section » – Economics » – Report » 23 - Summary 2

Block Flow/Design Basis 3

Design Basis 4

Process Flow Diagram 5

Initial Control Scheme 6

Plant Layout (1) Ejector 2.HX -1 3.HX -2 4.Reformer 5.Oxy booster 6.Furnace 7.Storage 8.Tankage 9.Building Road Railroad Wind

8 Plant Layout (2)

Energy Balance Data and Equations 9

Calculation Summary 10

Heat Exchanger Calculations 11

Convection Section Issues 12

Convection Section Recommendations 13

Convection Section Recommendations 14

Equipment 15

Catalysts 16

Personnel EmployeesMan hours per day worked 7 Operators56 5 Engineers (shared with 3 plants)40/3 1 Complex manager (shared with whole plant)8/9 20 Administration (shared with whole plant)160/9 3 Safety (shared with whole plant)24/9 4 Medical staff (shared with plant)32/9 1 Maintenance (shared with plant)8/9 3 Supervisor24 Total120 17

Expenses 18

Revenue 19

Profit 20

Payback Period 21

Report 22

Report

Summary 24

25

References 26

Flow Diagram (1) 27

Flow Diagram (2) 28

Flow Diagram (3) 29

Flow Diagram (4) 30

31 Steam System