Serge Pittet (Work-Package holder) Konstantinos Papastergiou (Work-unit: Sirius converters) CERN Technology Department | Electrical Power Converters 12 January 2016 TT2 & NToF Consolidation: EPC work-package TT2 Tunnel in 1970 Updated: 18 January 2016 Addition of integration study of power converters + false floor support into the list of included items. According to by Y.Muttoni of 15/1/2016 to Serge Pittet
EPC work-package overview TT2 Power Converters and controls Install 32(+3 spare) new power converters (2kW-675kW pk ) Migrate controls to the FGC platform Implement energy saving transparent to operation Provide initial requirements for upgrade building services + interlock systems NToF Power Converters and Controls Install 8 new power converters Coordinate with TT2 to optimise resources EDMS EDMS
Power converters summary tables ProjectFamilyTypeVmaxIrmsQnt TT2 CANCUN50 30V 50A 4+1 spare SIRIUS S 450V 200A 22 2P 450V 400A 3+1 spare 4P 450V 800A 3+1 spare NToF CANCUN50 30V 50A 2 SIRIUS 2P 450V 400A 2 4P 450V 800A 3 Custom190V680A1 TT2: spare NToF: 8 FOR REFERENCE-> East area requirement 62 (125 SIRIUS bricks)
The SIRIUS family An evolution from the Apollo family… Standardised converter brick SIRIUS S SIRIUS S 30kJ SIRIUS 2P 60kJSIRIUS 2P 120kJSIRIUS 2P 180kJ SIRIUS 2P SIRIUS 4P SIRIUS S 60kJSIRIUS S 90kJ SIRIUS 4P 120kJSIRIUS 4P 240kJ SIRIUS 4P 360kJ Extra cabinet for energy storage: SIRIUS 4P 600kJ Energy recovery bank 30-90kJ
EPC Project Status Completed: Functional specification Regenerative converter family (SIRIUS) development Energy Saving strategy Proof of concept prototype Ongoing: Transfer line safety file (part 1 under review) Converter integration (final choices, production file) International Tenders (including two B-type contracts) Discussions for NToF funding. In the future Installation-commissioning of 1 converter for extensive tests Installation-commissioning of power converters during LS2 7 EDMS EDMS PS-R-ES-0001 v.2.0PS-R-ES-0001 v.2.0 EDMS EDMS EDMS EDMS
Included in EPC work-package R&D for a family of regenerative power converters 35 Power Converters for TT2 8 Power Converters for NToF Development of controls for Sirius including FGC new libraries for Transfer lines energy saving Production and validation of control crates FGC-Ether and gateways Production of measurement systems (DCCTs, VS boards) Integration study of metallic structure/power converters in building 269 Installation and testing of power converters in building 269
Not included in EPC work-package Infrastructure (building/structural) False floors, conduits for cables, overhead cranes, access control Equipment (other than power converters) integration file Services Power converters cooling water/air Electrical distribution, transformers, DC cables to magnets UPS, fire detection, access control Equipment handling, removal of old equipment Safety surveys/files Machine Magnet replacement/consolidation Machine protection BE Controls: multiplexers, data acquisition, OASIS
EPC Estimated Budget EDMS EDMS Work-Unitholderbudget Provide TT2 SIRIUS convertersKonstantinos Papastergiou3,022kCHF Provide TT2 converters measurement devicesMiguel Cerqueira Bastos120kCHF Provide TT2 converters control softwareQuentin King10kCHF Provide TT2 converters control electronicsBenjamin Todd213kCHF Provide TT2 CANCUN convertersSerge Pittet60kCHF Total for TT2 3,425 kCHF (approved) Total for NToF kCHF (request)
Time Plan
EVM (TT2 only) Pre-studies concluded Functional Specification approved Infrastructure requirements specification Power Converter studies concluded work-unit description completed Purchase parts under specification (resistors) Tendering and contract execution (magnetics) Production file for power converters DCCT and VS Conditioning boards delivered Storage capacitor qualification tests Tendering and contract execution (power stack) FGC + new libraries for Transfer Lines validated Delivery of components (magnetics) Tendering and contract execution (converter integration) First conveter in operation Delivery of components (power stack) FGC with new libraries for Transfer Lines implemented Pre-series test of power Converter validated Delivery of Batch#1 of power converters Delivery of Batch#2 of power converters Delivery of Batch#3 of power converters Routine tests of power converters completed Installation & Commissioning of power converters completed Example work-unit: Sirius power converters