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IHEP-02 1.3 GHz 9-cell Cavity R&D Status and Plan The Third IHEP-KEK 1.3GHz SC Technology Collaboration Meeting Dec. 7-8, 2010, IHEP, Beijing GAO Jie, ZHAO Tongxian, ZHAI Jiyuan, LI Zhongquan, LI Dazhang, LIU Zhenchao Institute of High Energy Physics, Chinese Academy of Sciences CHEN Jinzhe, QIAO Jianqiang Beijing Hejieli Science and Technology Development Co. Ltd. YUAN Hong, YU Huai, WANG Jinxue Beijing Institute of Aviation Materials
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OUTLINE Backgound of the IHEP 9-cell cavity IHEP-02 R&D goal and schedule IHEP-02 Fabrication Procedure HOM coupler
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BACKGROUND IHEP-01: Low-Loss Type 9-cell Cavity with Bare Tubes (VT) IHEP-02: Low-Loss Type 9-cell Cavity with Full End Groups (VT&HT) IHEP-01 First Vertical Test Result Of IHEP-01 20MV/m (2010.07.01@KEK,STF)
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IHEP-02 R&D GOAL, SCHEDULE IHEP-02 with full end groups for the horizontal test Achieve the requirement of ILC 25-35MV/m for the vertical test 20-31.5MV/m for the horizontal test IHEP-022010-101120102011 Fabrication2010.06-2011.01IHEP Surface treatment2011.02-03IHEP Vertical test2011.04-06Other Lab weld helium vessel2011.07IHEP assemble and HT2011.08-12IHEP
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OUTLINE Backgound of the IHEP 9-cell cavity IHEP-02 R&D goal and schedule IHEP-02 Fabrication Procedure HOM coupler
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Large Grain Niobium Sheets The cavity material disks from Ningxia OTIC (Nov., 2008) inspection, CP, annealing ultrasonic and eddy current scanning tests mechanical behavior sample test at room temp. and 4K RRR measurement We do that when we made the IHEP-01
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Nb sheets thickness measurement The problem : uneven thickness like the above sketch map(1) will lead to large crack, the Uniform thickness maybe good, but we think uneven thickness like the good cketch map(2) may be better. 1: NOT GOOD 2: GOOD
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IHEP-02 Progress Annealing @900 O C, 3Hours Heating and cooling speed : 300 O C/H 4: After annealing, we deep drawing the half cell again. 1: deep drawing 2: trimming After trimming, Waiting for measurement Some half cells 3: Annealing after first trimming
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Comparing of the twice deep drawing 37#0.260.22 6#0.330.11 1#0.150.10 9#0.220.17 15#0.160.17 36#0.140.05 11#0.030.16 43#0.220.10 17#0.10 4#0.190.09 Half cell No. After the first deep drawing After the second deep drawing Standard deviation
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IHEP-02 Progress The half cells Frequency measurement of the half cell length, iris and equator diameter measurement
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The measurement data Cell No. Freq.Q MHz 71275.252300.00 41275.232000.00 361273.931900.00 331273.902000.00 201277.402200.00 171274.082100.00 151272.082000.00 341272.962090.00 61275.572150.00 91275.622350.00 111275.482800.00 11274.272100.00 421274.713000.00 131274.702700.00 431273.642900.00 191273.902900.00 371274.532200.00 351280.452400.00 81274.732900.00 181273.322680.00 21275.912700.00 Cell No. Average / mm Standard deviation / mm 62.630.19 22.430.21 82.570.24 152.590.06 342.430.25 112.530.19 202.330.33 182.500.10 362.540.11 422.590.21 432.550.16 13 2.130.26 42.620.16 352.520.35 192.590.11 92.470.21 17 2.640.09 12.610.20 72.420.20 332.550.10 372.600.12 Cell No. Averag e / mm Standard deviation / mm 660.470.23 260.250.17 860.280.24 1560.550.05 3460.280.25 1160.620.25 2060.560.14 1860.530.15 3660.290.15 4260.400.27 43 60.740.23 1360.600.24 460.430.24 35 60.240.15 1960.490.16 960.520.12 1760.350.22 160.390.23 760.640.19 3360.510.15 3760.300.04 Iris wall thickness Iris diameterFrequency of the half cell
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IHEP-02 Progress Equator roundness reshaping 20 μm chemical polishing of half cells, ultrasonic cleaning, rinsing, 3 μm chemical polishing at iris area, Rinsing, EBW. New Fixtures for cell equator roundness equator roundness reshaping
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equator roundness reshaping result 37#0.220.06 6#0.110.06 1#0.100.03 9#0.170.04 15#0.170.04 36#0.050.03 11#0.160.06 17#0.100.05 4#0.090.03 18#0.04 No. Before reshaping after reshaping Standard deviation
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IHEP-02 Progress Dumbell without stiffening ringDumbell with stiffening ring
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stiffening rings forming
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OUTLINE Backgound of the IHEP 9-cell cavity IHEP-02 R&D goal and schedule IHEP-02 Fabrication Procedure HOM coupler
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IHEP-01 Mode; Freq. --- R/Q Boundary conditions: Electric-Electric & Magnetic-Magnetic
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IHEP 01 Q E CALCULATION TM010 : 1.3GHz , Q e 2.88e+010 TE111 : Freq. 1.6023GHz , 1.6034GHz Q e : 4.24e+004 , 7.85e+004 TM110 : 1.87GHz , Q e 1.37e+004 TM011 : 2.16GHz Q e : 2.97e+004 CST Model Lines per wavelength55 Lower mesh limit15 Mesh line ratio limit10 LL cavity with Tesla HOM coupler
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HOM coupler material Nb StickRRR300 D60 , L500 5 couplers housing Nb sheetRRR300200×150×8.86 Inner conductors 5 Tesla HOM couplers
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IHEP-02 next plan HOM coupler fabrication will be speed up. End groups fabrication Cavity Welding IHEP-02 will be finished at early 2011
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Summary The multi-cell cavity is one of the key components for 1.3 GHz SRF technology R&D of IHEP. We have developed effective methods, procedures, tools and facilities to fabricate and tune the 9-cell cavity. The IHEP-01 finished fabrication and EBW, surface treated at IHEP and tested at KEK STF in July 2010. 20MV/m. It will be test at kek again in early 2011. The IHEP-02 will finish in early 2011, surface treated at IHEP and test in middle 2011.
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Thanks for your attention
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