1. Feasibility Study Report Nokia Dilbert End Cap assembly Based on 3D files received on 11.09.2009 Version: v0.1

2. 2 General Project name: Customer: PCC Site / Design center: Project type:copy, mfg, Design, R&D, ? Type of Product:e.g. slider / watch Ramp-up: Customer LOM Period / Year / Location Lifetime:# months Customer plant focus: LOM plant focus: Volumes: Total volume Global peak volume Number of sales items / assemblies Needed technologies

3. 3 Feasibility Study Summary Feasibility Study Summary is documented on separate excel –file Copy-paste here a screen shot from Feasibility Study Summary –excel You can also add here a link to the Summary –excel that is stored in project database

4. 4 End Cap assembly – xx xx –xx xx – xx xx General Assy Information #1 End Cap Power key End cap SD door

5. 5 Part Name: SD door Part 3D Version: 0.002 Material: 1 ST Shot Cycoloy C100 HF 2 nd shot TPU Texin 260 Weight / Vol.0.047cm3 + 0.008cm3 Secondary Operations:Painted matt gloss 20% Main Technologies:2k injection moulding General Part Information Major Risks Identified 1.xx 2.xx 3.xx 4.xx 5.xx

6. 6 Part Name: Power Key Part 3D Version: 0.002 Material: 1 ST Shot Cycoloy C100 HF 2 nd Silicon DOW TORAY DY32-6014 Weight / Vol.0.047cm3 + 0.008cm3 Secondary Operations:Painted matt gloss 20% Main Technologies:2k injection moulding General Part Information Major Risks Identified 1.xx 2.xx 3.xx 4.xx 5.xx

7. 7 Part Name: Top Bezel (same as End Cap?) Part 3D Version: Material: PC/ABS Weight / Vol.~47x7x6mm / 0,2 cm3 Secondary Operations:painted, matt finishing Main Technologies: General Part Information Major Risks Identified 1... 2...

8. 8 Top Bezel Material: PC/ABS Shrinkage: ? Gate type: ?

9. 9 Demoulding analysis Draft analysis (cav) Green surface add draft angle 3 deg for cavity side Top Bezel

10. 10 Demoulding analysis Draft analysis (core) These green surface add draft angle 1 deg for core side Top Bezel Undercut

11. 11 Injection scheme/Gate location Top Bezel Tunnel gate : dia 0.6

12. 12 Parting line Top Bezel core cavity

13. 13 Parting line Top Bezel Slider split line

14. 14 Remarks and open issues Top Bezel Propose add material Before change After change

15. 15 Part Name: Power Key Part 3D Version: Material: Silicon: Dov Toray DY32-6014 PC/ABS: C1000HF Weight / Vol.~18x6x3mm Silicon: 0,007 cm3 PC/ABS: 0,08 cm3 Secondary Operations:Keytop painted, matt finishing gloss 20% Main Technologies: General Part Information Major Risks Identified 1... 2...

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