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Published byHilda Sharp Modified over 8 years ago
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High-Performance MEMS-Based Deformable Mirrors for Adaptive Optics Iris AO, Inc.
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Founded in 2002 Small high-technology firm specializing in AO Aim to build high-performance, robust MEMS based DMs that address a large application space Funded by SBIR grants, CfAO grants, consulting and driver / DM sales Iris AO Inc
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Iris AO Segmented MEMS DM Robust assembled mirror surface stays flat Temperature insensitive bimorphs elevate mirror above substrate Piston/tip/tilt electrostatic actuation
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Electrostatic DM Actuators Actuators wired to periphery Electrostatic forces pull actuators down No hysteresis 4.2 mm aperture Engineered stresses create beam shape Stroke determined by design, not process
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Assembled SOI Mirrors: Benefits Single crystal mirror has excellent flatness Thickness gives rigidity Mirror is still flat after optical coating Stays flat over varying operating conditions Temperature Actuation High fill factor Mirrors cover bimorph flexures Etch holes not necessary
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Scalable Assembly: 367 Demo
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DM Stroke: Position vs. Voltage Nonlinear position Very repeatable
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2 nd Generation Assembled Mirrors
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Surface Figure vs. Temperature Optical coating on the DMs forms a bimorph that deforms with change in temperature Some coating stacks have shown to reduce stress mismatches These stacks do NOT help when materials plastically deform Best coating for MEMS used for MIR is Au Au plastically deforms at >~100MPa
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Surface Figure vs. Temperature
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Bimorph-Flexure Benefits Stroke (gap) dictated by design, not process Simple design with a lot of latitude for design changes Materials chosen to minimize deflection vs. temperature Position vs. Temperature = ~2nm/°C Film non-uniformity across 6” wafer < ~5% Non-uniformity across chip < 1% Differences in height due to temperature swings are minimal
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Bimorph-Flexure Temperature Stability
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Electrostatic Actuation No hysteresis Nonlinear with Voltage Highly repeatable Temperature independent Often high-voltages involved (200V) High voltage is a potential reliability problem Electrode erosion Dielectric breakdown Leakage currents Dielectric charging Iris AO DMs operate over 60-130V
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Detailed Position vs. Voltage Data
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Experimental Deflection 3.5 micron stroke segment, 60 volts
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Experimental Deflection - High Stroke 7.5 micron stroke segment, 130 volts
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Experimental Deflection - 7 segments
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