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1 Antonio Romanazzi 3D CFD study of the ATLAS (UX15) ventilation system
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2 Agenda The 3D model The 2D simulations of Muon chambers
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3 Problem specification Three dimensional model of the UX15 cavern and the main components of the ATLAS experiment to analyze: Ventilation system of UX15 cavern Temperature map around the muon chambers Bi dimensional models of the muon chamber to study: Temperature profiles on the solid part of the chambers
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4 Existing 3D CATIA models has been simplified before exportation to Star-CD. Simplifications: –Muon chambers are simplified regular solids (parallelepipeds) –All solid parts are considered “empty volumes” (no conduction) –HS structure are simplified to zero-dimensional porous buffers –No cables, no services –Cavern walls are considered as adiabatic (less than 1.5 kW/ EDMS 811370 ) Main simplifications from CATIA model Original CATIA model Simplified CATIA model The mesh has been generated in Star-CD
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5 3D Model generation in Star-CD From CATIA geometry we retrieved the closed surfaces on which was produced a preliminary surface mesh The volume mesh was produced with a automatic meshing system The resulting model consists of about 12,000,000 tetrahedral and hexahedral cells (hybrid mesh) Fluid domine only Once the model is finished we define the boundary conditions
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6 Ventilation in UX15 2 outlets total 60,000 m 3 /h 12 inlets, 60,000 m 3 /h total air at 17°C Argon extraction has not been considered The air flow is limited by UX15 installed equipments
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7 Obstacles to the air flow HS/O Platforms: To simulate the grid effect, the platforms are modeled as porous material. Flexible chains: No thermal impact
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8 Heat sinks Toroids: -4.8W/m 2 Thermal screens : Fixed temperature 18 °C sectors 03 - 07
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9 Wheels Heat generation 2 BW TGC: 12 kW per side BW MDT: 1.5 kW per side BW EO: 3 kW per side BW TGC: 5 kW per side Small Wheels: 1 kW per side Inner detector and Calorimeters: Adiabatic
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10 Barrel Heat Generation BOL [W]BOS [W]BML [W]BMS [W]BIL [W]BIS [W] PADs & Splitters18,46515,76011,7589,626 - - MDT electronics 3,900 2,741 3,447 Tot (75,785 W) 22,36519,66014,49912,3673,447 Outer Layer Medium Layer Inner Layer The model is ready for computation
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11 Computation Development Model generation more than 10 months Run time ≈ 4 months over 12÷20 Openlab nodes Post processing and computing time more than 6 months Development time 1,5 years Set-up Buoyancy driven flow k-ε turbulent model/low Reynolds numbers SIMPLE solver Steady state simulation Openlab CFD cluster:20 4 CPU Intel Itanium 1.6 Ghz, running IA64 Linux.
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12 Results show the overall energy balance of the caverne Big Wheels=45,000 W Muon Chambers= 75,785 W Muon Barrel 112 kW Thermal Screens= -94 W Coils= -9000 W Inlet Temperature= 17 °C ∆ Flow Energy Outlet average Temperature= 22.4 °C 112 kW Flow rate = 60.000 m 3 /h = 17 kg/s Cp= 1006 J/kgK
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13 Results – Temperature Maps Z Sections from C to A side
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14 Results – Velocity Maps Z Sections from C to A side The average velocity in the model is about 0.1 m/s
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15 Air stagnation in sector 5 between level M and O Recirculation between M and O layers in sect 05 No evident effect of experiment inclination on the flow … and this has an impact on the temperature field
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16 Stagnation in sector 05 should be investigated
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17 Hot spots in sector 13 Surface with splitters and PADs in M and O layer Highest temperatures are on BML and BOL of sector 13, positioned on the Splitters/PADs surface. For all other sectors temperature keeps below 30°C We suggest experimental measurements in this critical area
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18 Thermal Screens act on the flow pattern Heat removed by the screens: -94 W Descending flow Average temperature on the outside surface of the screen: 19°C
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19 Cavern temperature gradient leads Big Wheels EO one…
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20 … and the Big Wheels TGC too
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21 Big Wheels MDT Air flow reduced in the big wheel’s gap
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22 From 3D to 2D model At this moment we have the “environmental” condition of the cavern. We want to obtain the detail of temperature on the solid. We can get this level of detail using 2D models.
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23 2D simulation on Chambers 2D models Natural/forced convection Variable flow rate adjusted to the 3D model Variable orientation of chambers Same heat load of 3D model Air at 20°C PADs are modeled detached from the chamber (highest heat load section on the chamber) Material properties from study of Snezhinsk Institute Sector 05 Sector 09 Sector 10 Sector 12
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24 2D models use Evaluate the temperature map on the muons chambers with the level of detail that would not be possible in the overall 3D simulation. Two conditions have been investigated: Inlet velocity equal to the average velocity of the air inside the muons chambers volume in the 3D model. Inlet velocity equal to the minimum velocity detected in the 3D model.
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25 Results from 2D Models / Example Air reference temperature / Sector Tavg RPC [°C] Tmax RPC [°C] Tavg MDT [°C] Tmax MDT [°C] ∆Tx on MDT ∆Ty on MDT Tavg MDT electronics [°C] Tmax MDT electronics [°C] Tavg PADs [°C] Tmax PADs [°C]BOL 22°C / 052328232861262842 Simulation Temperatures are corrected by 3D simulation average temperature (air reference temperature ). In this case from 20°C to 22°C.
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26 Expected Temperatures on Muons Chambers at 0.1m/s Air reference temperature / Sector Tavg RPC [°C] Tmax RPC [°C] Tavg MDT [°C] Tmax MDT [°C] ∆Tx on MDT ∆Ty on MDT Tavg MDT electronic s [°C] Tmax MDT electronics [°C] Tavg PADs [°C] Tmax PADs [°C] BOLBOLBOLBOL 22°C / 052328232861262842 17°C / 13223118257124253738 19°C / 092125202571 3536 19°C / 01212620266125263536 BMLBMLBMLBML 21°C / 05232923275126275051 17°C / 13233223296226275051 19°C / 09212421257324253839 19°C / 01212421256324253940 BILBILBILBIL 20°C / 05--212220 23-- 18°C / 13--192020 21-- 19°C / 09--202120 22-- 19°C / 01--2022202122-- Chambers position
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27 Expected Temperatures on Muons Chambers at 0.1m/s Chambers position Air reference temperature / Sector Tavg RPC [°C] Tmax RPC [°C] Tavg MDT [°C] Tmax MDT [°C] ∆Tx on MDT ∆Ty on MDT Tavg MDT electronics [°C] Tmax MDT electronics [°C] Tavg PADs [°C] Tmax PADs [°C] BOSBOSBOSBOS 22°C / 06232923308029306091 21°C / 02222923308029306192 17°C / 141825172370 245486 18°C / 022132183210024255997 BMSBMSBMSBMS 20°C / 02212522265125 3840 17°C / 142127212561 4142 18°C / 1021262224125 3940 21°C / 062733283041 47 BISBISBISBIS 20°C / 04--2328702930-- 18°C / 12--212670 28-- 19°C / 02--212770 29-- 19°C / 10--222760 29--
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28 How to find point with the worst thermal conditions Temperature on MDT 3D model surface used to locate “critical” positions on Z axis. Velocity conditions retrieved from the 3d model and implemented in 2D. Lowest velocity value
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29 2D model with the worst air velocity conditions Air reference temperature / Sector Tavg RPC [°C] Tmax RPC [°C] Tavg MDT [°C] Tmax MDT [°C] ∆Tx on MDT ∆Ty on MDT T avg MDT electronics [°C] T max MDT electronics [°C] T avg PADs [°C] T max PADs [°C] BOLBOLBOLBOL 22°C / 05 0.007m/s 24 23 29 28 24 23 29 28 7676 1111 26 29 28 42 43 42 17°C / 13 0.02m/s 25 22 35 31 19 18 25 7777 1111 24 25 39 37 40 38 19°C / 01 0.04m/s 21 26 25 21 20 26 25 7777 2222 26 25 35 36 19°C / 09 0.01m/s 21 27 26 21 20 28 26 7676 1111 25 28 26 36 35 37 36 BMLBMLBMLBML 21°C / 05 0.02m/s 24 23 29 24 23 27 5555 1111 26 27 50 51 17°C / 13 0.007m/s 24 23 36 32 24 23 31 29 7676 3232 28 26 29 27 51 50 52 51 19°C / 09 0.005m/s 22 21 26 24 22 21 26 25 7777 3333 26 24 27 25 40 38 41 39 19°C / 01 0.03m/s 21 24 21 25 6666 3333 24 25 39 40 BILBILBILBIL 20°C / 05 0.001m/s -- 22 21 23 22 2222 0000 23 22 24 23 -- 18°C / 13 0.001m/s -- 20 19 21 20 2222 0000 21 20 22 21 -- 19°C / 09 0.04m/s -- 20 21 2222 0000 22 -- 19°C / 01 0.04m/s -- 20 22 2222 0000 21 22 -- Chambers position
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30 2D model with the worst air velocity conditions Air reference temperature / Sector Tavg RPC [°C] Tmax RPC [°C] Tavg MDT [°C] Tmax MDT [°C] ∆Tx on MDT ∆Ty on MDT Tavg MDT electronics [°C] Tmax MDT electronics [°C] T avg PADs [°C] Tmax PADs [°C] BOSBOSBOSBOS 22°C / 06 0.002 m/s 27 23 33 29 28 23 34 30 8888 0000 33 29 35 30 62 60 93 91 21°C / 02 0.001m/s 28 22 34 29 23 37 30 9898 0000 34 29 35 30 66 61 99 92 17°C / 14 0.05m/s 19 18 25 24 18 17 25 23 7777 0000 25 24 56 54 86 18°C / 10 0.05m/s 21 32 20 19 31 32 10 0000 25 24 26 25 59 97 96 BMSBMSBMSBMS 20°C / 02 0.02m/s 23 21 28 25 24 22 28 26 6565 1111 27 25 28 26 40 38 41 40 17°C / 14 0.02m/s 21 27 21 25 6666 1111 41 18°C / 10 0.03m/s 21 25 26 22 25 5454 1111 38 39 40 21°C / 06 0.01m/s 27 34 33 28 31 30 5454 1111 31 30 47 48 47 BISBISBISBIS 20°C / 04 0.03m/s -- 23 28 7777 0000 29 31 30 -- 19°C / 12 0.02m/s -- 23 22 27 7777 0000 28 30 29 -- 19°C / 02 0.04m/s -- 22 21 27 7777 0000 28 30 29 -- 18°C / 10 0.001m/s -- 23 21 28 26 7676 0000 28 27 30 28 -- Chambers position
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31 Temperature dependence on air flow With a flow between 0.01 and 0.1 natural convection drives heat transfer
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32 CONCLUSIONS Air stagnation in sector 05 should be investigated Presence of hot spots in sector 13 suggests experimental test to verify the phenomena Natural convection process leads the heat extraction form the muons chambers. RPC average temperature should stay under 25°C.
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34 Sect 02 Sect 10 Sect 12 Sect 04 Back to 0.1 vel Back to min vel Sect 06 Sect 14
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35 Sect 05 Sect 13 Sect 01 Sect 09 Back to min velBack to 0.1 vel
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36 Heat transfer on PAD P= α∙∆T∙S α≈1W/m 2 K 2400[W/m 3] ∙0.5∙0.06∙ L=1∙∆T∙(2 ∙0.5 ∙L) ∆T=P/(α ∙S)=70K 0.5m S real > S model ∆T real < ∆T model 0.06m
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37 BOL - Sector 05 - 0.1m/s
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38 BOL – Sector 13 - 0.1m/s
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39 BOL - Sector 01 - 0.1m/s
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40 BOL - Sector 09 - 0.1m/s
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41 BML – Sector 05 - 0.1m/s
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42 BML - Sector 13 - 0.1m/s
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43 BML - Sector 01 - 0.1m/s
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44 BML - Sector 09 - 0.1m/s
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45 BIL – Sector 05 - 0.1m/s
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46 BIL – Sector 13 - 0.1m/s
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47 BIL - Sector 09 - 0.1m/s
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48 BIL - Sector 01 - 0.1m/s
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49 BOS - Sector 10 - 0.1m/s
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50 BOS - Sector 02 - 0.1m/s
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51 BOS - Sector 14 - 0.1m/s
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52 BOS – Sector 06 - 0.1m/s
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53 BMS - Sector 06 - 0.1m/s
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54 BMS – Sector 10 - 0.1m/s
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55 BMS - Sector 14 - 0.1m/s
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56 BMS – Sector 02 - 0.1m/s
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57 BIS – Sector 04 - 0.1m/s
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58 BIS – Sector 12 - 0.1m/s
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59 BIS - Sector 02 - 0.1m/s
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60 BIS – Sector 10 - 0.1m/s
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61 BOL - Sector 05 - 0.007m/s
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62 BOL – Sector 13 - 0.02m/s
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63 BOL - Sector 01 - 0.01m/s
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64 BOL - Sector 09 - 0.1m/s
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65 BML – Sector 05 - 0.02m/s
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66 BML - Sector 13 - 0.007m/s
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67 BML - Sector 01 - 0.03m/s
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68 BML - Sector 09 - 0.005m/s
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69 BIL – Sector 05 - 0.001m/s
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70 BIL – Sector 13 - 0.001m/s
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71 BIL - Sector 09 - 0.04m/s
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72 BIL - Sector 01 - 0.04m/s
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73 BOS - Sector 10 - 0.05m/s
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74 BOS - Sector 02 - 0.001m/s
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75 BOS - Sector 14 - 0.05m/s
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76 BOS – Sector 06 - 0.1m/s
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77 BMS - Sector 06 - 0.01m/s
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78 BMS – Sector 10 - 0.03m/s
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79 BMS - Sector 14 - 0.02m/s
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80 BMS – Sector 02 - 0.02m/s
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81 BIS – Sector 04 - 0.03m/s
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82 BIS – Sector 12 - 0.02m/s
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83 BIS - Sector 02 - 0.04m/s
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84 BIS – Sector 10 - 0.001m/s
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