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Chiller + Brine + Water control system UNICOS CPC6 19.01.2012 Lukasz Zwalinski – PH/DT.

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Presentation on theme: "Chiller + Brine + Water control system UNICOS CPC6 19.01.2012 Lukasz Zwalinski – PH/DT."— Presentation transcript:

1 Chiller + Brine + Water control system UNICOS CPC6 19.01.2012 Lukasz Zwalinski – PH/DT

2 System architecture - option with 1 CPUSystem architecture - option with 1 CPU and backplane extension Ring topology M340 with Multi-Port Module BrineThermosiphon ETHERNET IP surface Brine OWS DIP Distributed I/|O Chiller 2 back plane extension CPU + I/O cardsI/O cards Chiller 1Water I/O cards back plane extension 1 CPU and backplane extension: + 1 PVSS data server + no need to build up software communication + simple ! ~ 800 I/O

3 PVSS panels - COMMANDS

4 PVSS panels

5 Right click

6 PVSS panels Double click

7 PVSS panels - ALARMS

8 PVSS panels – Alarms types Digital Alarms Analog Alarms

9 PVSS panels – Alarm list

10 PVSS panels COMMANDS Vertical panel navigation Push button opens popup panel

11 PVSS panels chiller operation mode selection Vertical panel navigation

12 PVSS panels - R404 stepper

13 PVSS panels - R23 stepper

14 PVSS panels - R404

15 PVSS panels COMPRESSOR ANADO object

16 Chiller - alarms Compressor alarms EHT alarms

17 PVSS panels - R23

18 PVSS panels - Water

19 PVSS panels - Brine

20 PVSS panels - Thermosiphon

21 PVSS panels - compressed air diagnostic

22 PLC Ethernet connection in SX1

23 To clarify - touch screen BIG misunderstanding! We have asked J&E HALL to install graphic color 7.5”, type XBTGT4230 Schneider EN/ICE CPC 6 solution for touch panels Touch Panel: For sure we will not develop a UNICOS for the Schneider Touch Panel. You have to change this touch panel to a Siemens Touch Panel series working with WinCC Flexible.

24 Visit to J&E Haal 11-12.01.2012 19.01.2012 Lukasz Zwalinski – PH/DT

25 Status

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30 PLC hardware configuration Installed Bought To order PVSS data server ordered in ICE last year

31 TESTs Private Ethernet network …. Logic tests: -Compressor steppers (R404, R23) -Operation modes selections, swaps,… -Object dependent logic (EV53003, EV53007, Comp59502, CV59201, CV59202, CV59213,…) -Controllers direction verification Preliminary I/O test - Connecting SCADA + PLC + Chiller1 using back plane extension -Testing 2 signals on each Telefast module (verification PVSS->PLC mapping, PLC->I/O mapping) TT59211, PT59236, AISpare08, …

32 STATUS Current project status: I/O for all project Brine+Water+Chiller1+Chiller2 (~800) Logic for Chiller 1 (95%) Alarms and interlocks for Brine+Water+Chiller1+Chiller2 To do: Recipes Continue logic tests once PLC will be back from UK Brine and Water logic to be programmed Touch panel programming Communication to Thermosiphon PLC


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