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Thermosiphon Project for ATLAS ID C 3 F 8 Evaporative Cooling - Status Report ATLAS ID Week CERN – Geneva October 28 th, 2013 M. Battistin & all TS team ATLAS + EN/CV
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Water circuit Low T chiller Brine circuit Condenser C 3 F 8 piping USA15 by-pass unit EL power supply Sonar systems Control system Documentation Planning TS achievements ATLAS Surface USA15 PX15 UX15 28/10/2013M. Battistin - Thermosiphon Project2
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Why a thermosiphon solution 28/10/2013M. Battistin - Thermosiphon Project3 PR thermal screen others 4 liquid lines 4 gas lines pneumatic valve manual valve manual valve dummy load BPR pixel 6 X SCT manual valve 7 Haug compressors condenser liquid tank mixed water Sub-cooler pneumatic valve UX15 USA15 Today Compressor reliability Vibrations – Leaks (slightly activated fluid) Recent increase of dust (compressor wear)
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28/10/2013M. Battistin - Thermosiphon Project4 PR thermal screen others 4 liquid lines 4 gas lines pneumatic valve manual valve manual valve dummy load BPR pixel 6 X SCT manual valve UX15 USA15 Tomorrow No active components Reduction of leaks No reason to “open” the circuit Possibility to decrease evaporation temperature from - 20 °C to -25°C and to -30°C using blends C 3 F 8 -C 2 F 6 Why a thermosiphon solution condenser liquid tank Heater pneumatic valve Low temperature Chiller USA15 Surface From compressors To compressors Full power dummy load
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Chiller Circuit Water Circuit Brine Circuit Low Temperature StageHigh Temperature Stage Thermosyphon Circuit Primary Water TS Condenser Components of the TS Circuit 28/10/2013M. Battistin - Thermosiphon Project5 By-pass Let’s see photos showing the advancement for all components +25°C+27°C-30°C-70°C-65°C -68°C liquid +20°C liquid +20°C gas -25°C gas
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Water Circuit 28/10/2013M. Battistin - Thermosiphon Project6 Water skid location in SH1 (Cryo building) in 2012
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Water Circuit 28/10/2013M. Battistin - Thermosiphon Project7 Water skid location in SH1 (Cryo building) today Primary water heat exchanger Water circuit skid
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28/10/2013M. Battistin - Thermosiphon Project8 SX1-SH1 corner in 2011
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28/10/2013M. Battistin - Thermosiphon Project9 SX1-SH1 corner in 2011
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28/10/2013M. Battistin - Thermosiphon Project10 3D model of the low temperature chiller Low temperature circuit (-30°C / -70°C) Low temperature circuit (-30°C / -70°C) Warm temperature circuit (20°C / -30°C) Warm temperature circuit (20°C / -30°C)
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28/10/2013M. Battistin - Thermosiphon Project11 Chiller handling on March 2012
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28/10/2013M. Battistin - Thermosiphon Project12 Beginning of chiller connection on April 2012 Power connection to the EL cupboards in SX1
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C 6 F 14 brine pumping station 28/10/2013M. Battistin - Thermosiphon Project13
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28/10/2013M. Battistin - Thermosiphon Project14 3D model of the pumping station – Cyril Degeorge
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28/10/2013M. Battistin - Thermosiphon Project15 Construction of the brain skid in SXL1 – May 2012 28 th November 2012
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28/10/2013M. Battistin - Thermosiphon Project16 Completion of installation and lagging – summer 2013 28 th November 2012
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28/10/2013M. Battistin - Thermosiphon Project17 Water and brine piping connections – summer 2013
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28/10/2013M. Battistin - Thermosiphon Project18 C3F8 condenser on the roof of SH1 building – C. Degeorge C 6 F 14 expansion tank C 3 F 8 condenser Degassing Sonar System
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28/10/2013M. Battistin - Thermosiphon Project19 15 th March 2013 1 st November 2012
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Condenser installation SH1 roof 28/10/2013M. Battistin - Thermosiphon Project20 C 3 F 8 Condenser C 6 F 14 expansion tank SH1 roof today
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28/10/2013M. Battistin - Thermosiphon Project21 Sonar system – G. Hallewell, S. Katunin, C. Degeorge Sonar pipe Incondensable gases tank
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28/10/2013M. Battistin - Thermosiphon Project22 Degassing sonar system has been: -pressure tested -leak tested -Sonar sensors feed-back OK Ready to be installed -on top of the condenser -at the next available crane transport.
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C3F8 piping to USA15 cavern 28/10/2013M. Battistin - Thermosiphon Project23 SDX1 building Liquid DN50 line Gas DN200 line
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28/10/2013M. Battistin - Thermosiphon Project24 By-pass installation in USA15 - C. Degeorge Liquid pre-heater Liquid-gas heat-exchanger Liquid-gas heat-exchanger Liquid post-heater Full power dummy-load Filters and measure sector
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28/10/2013M. Battistin - Thermosiphon Project25 Construction in bdg 298 by EN-CV-DC section. S. Nichilo, O. Crespo, D. Lefils, P. Bonneau, F. Corbaz By-pass construction in bdg 298 – S. Nichilo EN/CV/DC
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28/10/2013M. Battistin - Thermosiphon Project26 “Balcony” by-pass unit – 3 rd floor of USA15
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28/10/2013M. Battistin - Thermosiphon Project27 Completion of cabling and lagging on the “balcony” unit
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28/10/2013M. Battistin - Thermosiphon Project28 Connection to the “evaporative” in USA15 Liquid connection Liquid connection Gas connection Gas connection 4 gas return lines from the UX15 distribution racks 4 liquid supply lines to the UX15 distribution racks
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TS – Compressors connections 28/10/2013M. Battistin - Thermosiphon Project29 Gas connection Gas connection Liquid connection Liquid connection Compressor room in USA15
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Expansion gas tank connection + Sonar 28/10/2013M. Battistin - Thermosiphon Project30 Sonar Flow-rate + C 2 F 6 -C 3 F 8 concentration Sonar Flow-rate + C 2 F 6 -C 3 F 8 concentration Gas return to “big tank” connection. Compressor room in USA15 Gas return to the condenser Liquid supply from the condenser Gas “big tank” to guarantee 4 bar on pixel. Gas “big tank” to guarantee 4 bar on pixel.
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Power and control cubicles in SX1 28/10/2013M. Battistin - Thermosiphon Project31
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PVSS-UNICOS control ready Low T Chiller: PLC program done Water & Brine circuits: Functional Analysis done PLC program done Thermosiphon circuit: Functional Analysis done Thermosiphon circuit: PLC program done Low T Chiller: PLC program done Water & Brine circuits: Functional Analysis done PLC program done Thermosiphon circuit: Functional Analysis done Thermosiphon circuit: PLC program done L. Zwalinski (ATLAS) B. Bradu (EN/ICE) 28/10/2013M. Battistin - Thermosiphon Project32
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Thermosiphon technical note (EDMS 1083852) released; 2 kW thermosiphon tests results (EDMS 1245465) released; Safety file (EDMS 1225594): – Descriptive part eng. check; – Demonstrative part on-going; – Documentation database on-going; Risk Analysis (EDMS 1165951); Leak rates analysis (EDMS 1250033) released; Functional analysis (EDMS 1101178) released; Commissioning procedures (EDMS 1291926) in work. Documentation 28/10/2013M. Battistin - Thermosiphon Project33 Complete revision of the EDMS structure – Cecilia Rossi
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Thermosiphon on ID cooling I/O test:Nov 2013 Functional tests in by-pass:Dec 2013 – Jan 2014 Performance test in by-pass:Feb-Mar 2014 Compressors-Thermosiphon swap:Apr 2014 Thermosiphon on ID cooling tests:from May 2014 28/10/2013M. Battistin - Thermosiphon Project34 Main missing points: -Installation of the degassing sonar system on the condenser -Installation of the roof over the condenser -Installation of some cable between SX1 and SH1 roof
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On behalf of the TS team ATLAS Alexander Bitadze Claudio Bortolin Cyril Degeorge Jan Godlewski Wieslaw Iwanski Cecilia Rossi Lukasz Zwalinski Iyri & Michail Sonar Team – G. Hallewell, S. Katunin EN-CV Anders Andersen Stephane Berry Pierre Bonneau Jose Botelho Direito Florian Corbaz Olivier Crespo Enrico Da Riva Daniel Lefils Stefano Moccia Sylvain Nichilo EN-MME Said Atieh, Aline-Marie Piguiet Didier Lombard + welder team Thanks for your attention. Any question? 28/10/2013M. Battistin - Thermosiphon Project35 HSE Phillip Santos Silva Pierre-Yves Buisson EN/ICE Benjamin Bradu GS Eliseo Perez
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