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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Customer Typical Facility Factory and Process Automation
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Facility SUPPLIER CUSTOMER MATERIAL HANDLING OEMOTHER PLANT PROCESSING BATCHING / BLENDING RECEIVING PACKAGING SHIPPING CONTROL ROOM Integrated Architecture TM CORPORATE HEADQUARTERS UTILITIES The Factory Business Enterprise Systems
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Facility Production Line Film (select link above)
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 1. Raw material handling 4 Batch Mixing Cooking/Baking Cooling Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 2. Batch Mixing 5 Batch Mixing Cooking/Baking Cooling Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 3. Extruding and forming 6 Batch Mixing Cooking/Baking Cooling Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 4. Baking/Cooking 7 Batch Mixing Cooking/Baking Cooling Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 5. Inspecting 8 Batch Mixing Cooking/Baking Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 6. Stacking 9 Batch Mixing Cooking/Baking Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: 7. Tray/Box Filling and cartooning 10 Batch Mixing Cooking/Baking Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: Can you “spot” the opportunities? 11 Batch Mixing Forming Baking Cooling / Stacking Packaging Primary Packaging Secondary Packaging Batch Mixing Fans and Conveyors A-B Variable Speed Drive Gear Reducer AC Motor PowerFlex Drive Push Buttons PanelView Plus Operator Workstation with FTBatch Software A-B Photoswitch Sensors A-B Variable Speed Drive Reliance AC Motor A-B Motor Control Center A-B AC Motor A-B Photoswitch Sensors PanelView Plus Push Buttons PanelView Plus ControlLogix A-B SMC Motion Control A-B AC Servo Motor ControlLogix A-B Medium Voltage Drive Operator Workstation with FTView-Site
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: How will all this products Integrate? 12 Batch Mixing Cooking/Baking Stacking Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection A-B Variable Speed Drive Gear Reducer AC Motor PowerFlex Drive Push Buttons PanelView Plus Operator Workstation with FTBatch Software A-B Photoswitch Sensors A-B Variable Speed Drive Reliance AC Motor A-B Motor Control Center A-B AC Motor A-B Photoswitch Sensors PanelView Plus Push Buttons PanelView Plus ControlLogix A-B SMC Motion Control A-B AC Servo Motor ControlLogix A-B Medium Voltage Drive Operator Workstation with FTView-Site
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only Typical Production Line: Forgot anybody? 13 Batch Mixing Cooking/Baking Stacking Upstream “Make” Downstream “Pack” Primary Packaging Secondary Packaging Tray/Box Filling Cartooning Extruding Forming Raw Material Inspection How about operating and managing this plant?
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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. www.rockwellautomation.com Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. COMPANY CONFIDENTIAL — Internal Use Only 14
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