1. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 1 Claude DEHAVAY - CERN/AB/CO/HT Installation Readiness Report - Controls

2. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 2 Presentation layout  Our target schedule  Which components and how far are we?  Technical difficulties  What we’ve learnt ?  Enhancements  Messages to the users  Conclusions

3. 3 Our target schedule  The TS/IC Master schedule  The HWC dates  Plannings from users: - PO - Cryo - QPS - PIC - SU - BDI - RadMon From: Stephen Page 7-8 05/09/2005 8-1 05/12/2005 4-5 09/01/2006 3-4 05/06/2006 5-6 17/07/2006 6-7 18/09/2006 1-2 20/11/2006 2-3 15/01/2007

4. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 4 Presentation layout  Our target schedule  Which components and how far are we?  Technical difficulties  What we’ve learnt ?  Enhancements  Messages to the users  Conclusions

5. 5 AB/CO Components (1/2) For Hardware Commissioning:  General services (Ethernet, Power network)  WorldFip fieldbus  Specific hardware designs, furniture, delivery for Timing, WorldFip, PIC.  WorldFip gateways, Technical consoles, Remote reboot

6. 6 AB/CO Components (2/2) For beam commissioning:  LHC Beam Interlock (24 VME syst.)  LHC RF (50 VME syst.)  LHC Beam instrumentation (200 VME syst.)  LHC Beam transfert (5 VME syst.)

7. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 7 Which components and how far are we ?  Timing  WorldFip gateways  Remote reboot, technical consoles  Powering Interlock Controller  Cryo Control

8. LHC timing 

9. Status of Timing installation (1/2) New designs Ordered (Units) Delivered VME Receiver modules for BDI crates32068% PCI Receiver modules for Gateways150100% GMT : FO driver and FO receiver25100% GMT : Cable driver & Cable receiver25100% Timing crates (Europa)20100%

10. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 10 Status of Timing installation (2/2) Cables and Optical fibers : DIC and installation on schedule Planning : Timing in place in November for PO - LHC MTG-> OK since june 2005 - Pt 8 -> Old HW until July 2005 - Pt 1 -> New HW on Week 25 - Pt 8-> New HW on Week 30 -> Installation is in progress according to the planning.

11. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 11 Which components and how far are we ?  Timing  WorldFip gateways  Remote reboot, local stations  Powering Interlock Controller  Cryo Control

12. Node Tap FipDiag Gateway Passive component (Connector) Active component (User interface) Surface = SR Underground = UA, RR, Tunnel Cu/Cu Repeater Remote Reboot A segment in the WorldFip infrastructure Some figures 220 segments (7064 cables) 280 km 8000 nodes 4980 taps 7300 connectors Segment backbone Node

13. Surface = SR Underground = UA, RR, Tunnel Installation schedule for Power Converters Time Gateway Remote Reboot Tap Node 12674 1 : TS/EL Cables and Taps 2 : AB/CO/IS Elec.Qualif. 3 : IT/CS Ethernet/Fibers 4 : AB/CO/HTGateway 5 : TS/EL Power 6 : AB/PO Node interfaces 7 : TS/EL Drop cables 8 : AB/CO Final test FipDiag Cu/Cu Repeater 8 …… 3 ……55

14. 14 WorldFip Gateways – Burn in

15. 15 WorldFip Gateways – Installed

16. 16 WFIP Gateways installation planning for Point1 QPS

17. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 17 Status of WFIP installation (1/3) LHC:  All WorldFip cables are installed (except the drop cables for Power Converters & Point 7 Left) IP 8 (LSS8L, Arc 7-8, LSS8R, Arc 8-1): = 16% LHC  19 WorldFip gateways  All gateways and taps are in place  All backbones electrically qualified -> A 3 weeks job completed mid-may 2005

18. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 18 Status of WFIP installation (2/3) To be done for Point 8 (LSS8L, Arc 7-8, LSS8R, Arc 8-1): 1. Equipment interfaces and drop cables installation -> To be done by the Equipment groups and TS/EL -> during June 2005 for PO (LSS8L) 2. Installation of FipDiag and Repeaters 3. Final test of the complete segments (½ day per segment) -> June 30 th for PO (LSS8L)

19. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 19 Status of WFIP installation (3/3) Short term planning:  All gateways for Point1-> July 4 th, 2005  QPS for Arc 8-1 (WFIP test)-> July 8 th, 2005  QPS for Arc 7-8 (WFIP test) -> September 1 st 2005  Cryo for Arc 8-1 (WFIP test) -> October 3 rd 2005

20. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 20 Which components and how far are we ?  Timing  WorldFip gateways  Remote reboot, technical consoles  Powering Interlock Controller  Cryo Control

21. Remote reboot, Local stations (Pt8)

22. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 22 Which components and how far are we ?  Timing  WorldFip gateways  Remote reboot, local stations  Powering Interlock Controller  Cryo Control

23. 36 PICs for 28 Powering Subsectors, managing ~1600 electrical circuits, using more than 1000 cables, & handling ~2400 interlock signals LSS8L + Arc 7-8

24. PIC for A.L8for X.L8for M.L8 PIC Racks in UA83

25. 25 PIC Planning  2 PICs are going to commissioned in Sep.05  2 others PICs for the Arc 7-8 in Dec.05: One more in UA83 One in UJ76. Radiation issues => system moved in TZ gallery?  The units will be fully tested in the lab in August => dismounted and re-mounted in the undergrounded area by the interlock Team. For the time being, we are optimistic to be on time!

26. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 26 Which components and how far are we ?  Timing  WorldFip gateways  Remote reboot, local stations  Powering Interlock Controller  Cryo Control

27. 27 Cryo Control Architecture [Contribution : Ph.Gayet – AB/CO/IS] Similar architecture for:  Refrigerators  QRL -> Industrial technology (PLC and PVSS)

28. Local Cryogenic control room Central Cryogenic control room S7-400 as gateway S7-400 Siemens Quantum PCUs PROFIBUS DP networks (3) PROFIBUS PA networks WFIP Networks (4) WFIP Gateways Data server ET200 I/O for Valves & sensors CCC Hardware Architecture for Cryo (1/2) [Contribution : Ph.Gayet – AB/CO/IS] Local Cryogenic Control room

29. Local Cryogenic control room Central Cryogenic control room S7-400 as gateway S7-400 Siemens Quantum PCUs PROFIBUS DP networks (3) PROFIBUS PA networks WFIP Networks (4) WFIP Gateways Data server ET200 I/O for QV & sensors Hardware Architecture for QRL (2/2) CCC [Contribution : Ph.Gayet – AB/CO/IS] Local Cryogenic Control room Dedicated OWS/DS ACR responsibility QRL test setup ET200 I/O temperature sensors Until October 2005 for QRL tests Then WFIP for LSS8L test

30. 30 Status of Hardware for QRL Infrastructure required for: 1) Cryo instrumentation tests for IP8: All done (arcs 7-8 and 8-1) 2) LSS8L tests in 2005 (Q4): To be done  GW WFIP to provide (CO) -> Almost ready  Profibus WFIP slave installation (ACR)  Reconnection WFIP after QRL test (ACR)  To requalify WFIP network (CO) -> see Short term planning

31. 31 Status of Hardware for Cryo Plant  17 PLC installed, 3 PLC coming  PVSS Data Server: - based on Windows XP for commissioning - migration to final Linux version foreseen this summer  All PLC systems & components declared in AB/CO asset management system (ABCAM). OK with Cryo planning [Contribution : Ph.Gayet – AB/CO/IS]

32. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 32 Presentation layout  Our target schedule  Which components and how far are we?  Technical difficulties  What we’ve learnt ?  Enhancements  Messages to the users  Conclusions

33. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 33 Technical difficulties (1/2)  WorldFip : Synchro problem in the arbiter firmware -> Waiting for ALSTOM action (July !)  Cryo controls: Necessity to qualify twice the fieldbus (Profibus to WorldFip) but only for IP8

34. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 34 ‘Technical’ difficulties (2/2)  Problem of communication between people from different groups and/or departments probably due to ‘CEIWG replaced by NOTHING’ during 1 year! -> Better situation with the AB/CO periodical coordination meetings (twice a month).  TS/EL : ‘Mise en service’ for outlets -> see Enhancements chapter

35. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 35 Presentation layout  Our target schedule  Which components and how far are we?  Technical difficulties  What we’ve learnt ?  Enhancements  Messages to the users  Conclusions

36. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 36 What we’ve learnt (1/2) The functional test of the WorldFip infrastructure was not possible as foreseen  The final tests are now organised in partnership with the equipment groups and TS/IC GatewayNodes Drop Cab. Final test

37. Scheduling of WFIP Final test Power converters QPS

38. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 38 What we’ve learnt (2/2) Thanks to the WFIP validation procedures and the Dry run PC short circuit tests:  We know that the Controls infrastructure works fine.  We are confident that we can operate the converters during the Short Circuit Tests.  We are in phase and with the right speed with the installation schedule.

39. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 39 Presentation layout  Our target schedule  Which components and how far are we?  Technical difficulties  What we’ve learnt ?  Enhancements  Messages to the users  Conclusions

40. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 40 Enhancement(s) Closer collaboration and better communication with TS/EL (see next slide)

41. Enhancements from TS/EL

42. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 42 Presentation layout  Our target schedule  Which components and how far are we?  Technical difficulties  What we’ve learnt ?  Enhancements  Messages to the users  Conclusions

43. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 43 Messages in the bottle  BDI : It’s time to organise the installation (assembly, configuration, test) for the 200 VME crates  RF, PO, … : Please, request your WorldFip connection on time

44. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 44 Conclusions  Installation : Point 8 is done & Point 1 is progressing well BUT we continue:  To follow up the clock synchro problem on WorldFip firmware (AB/CO and ALSTOM)  To keep close collaboration with other groups and the coordinators.

45. Report on Controls, TCC meeting 23 th June 2005 – Cl.Dehavay & Co - AB/CO/HT 45 Contribution from AB/CO people especially from: R.Brun, Ph.Gayet, R.Lauckner, P.Le Roux, B.Puccio, M.Vanden Eynden, Z.Zaharieva, M.Zerlauth Thank you Comments or questions?