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Blake Ipson John Chen Matt Graeff Steven Benedict Weston Welge Team PhotoCon EXPO Lab Department of Electrical, Computer, and Energy Engineering University of Colorado at Boulder Critical Design Review
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Prototype a fast lithography system accurate to 15 μm Drive galvanometer mirrors to draw 2D images within a 3.5mm scanning area Coordinate laser power modulation based on input vectors Stand-alone, modular and “transportable” Matt
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From Laser From PC Laser Diode/Power Supply Collimation Lens Galvo XGalvo Y Doublet Lens Camera Power Detection Servo Drivers X/Y ADCDAC MCU PC DAC ~ 4% Power Tap Demonstration Only External Memory
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John
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Atmel 32bit AVR UC3C0512 4 Channel ADC 1 Channel ADC 4 Channel ADC 1 Channel DAC X Galvo Y Galvo Power Meter X Galvo Y Galvo Laser Driver EEPROM I2CI2C I 2 C/Parallel SPI PC RS-232 Steven
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ModuleOH_SHIT_STOP InputsN/A Outputserror LED on FunctionalityTurn on error LED Call lsr_off() send_vec(GALVO_CENTER) ModuleLoad Inputs User options Vector file OutputsWrite constants, vectorfile FunctionalityCheck lsr_pwr_on=int, lsr_pwr_off=int, draw_method=”dots”, galvo_center=int,int,int If no, call OH_SHIT_STOP If yes, write LSR_SCALE_ON, write LSR_SCALE_OFF, write DRAW_METHOD, write GALVO_CENTER) load vector file to flash mem call run() ModuleRun InputsDrawing method constant Outputscall function or error FunctionalityIf(DRAW_METHOD=”dots”) Draw_dots() Else if(DRAW_METHOD=”lines”) Draw_lines() Else OH_SHIT_STOP ModuleDraw_dots InputsVectorfile Outputsfunction call(s) FunctionalityLoop(lines in vector file) Parse line x,y,z Send_vec(x,y,z) If(error<defined) Lsr_on() Detect_energy() Lsr_off() Set_pwr() Break
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Steven ModuleDetect_energy InputsN/A OutputsEnergy FunctionalityEnergy=0 Loop n X=read power from sensor Energy=Energy+x Return energy ModuleSend_vec InputsInt x,y,z OutputsDAC value FunctionalityWrite x to x-galvo Write y to y-galvo Write z to z-galvo ModuleLsr_on InputsN/A OutputsDAC value FunctionalityRead lsr_pwr_on Write to DAC ModuleSet_pwr InputsEnergy OutputsLsr_pwr_on FunctionalityCalculate power from energy over time t=n Lsr_pwr_on=result If lsr_pwr_on>LSR_SCALE_ON Call OH_SHIT_STOP ModuleLsr_off InputsN/A OutputsDAC value FunctionalityRead lsr_pwr_off Write to DAC
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Weston
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Blake Milestone 1 Using the Microcontroller Development board or STK600 Laser Modulation Rudimentary Galvo Movements using on-board flash Oh_shit_stop! Optics in place, calibration procedure solidified Schematic Completed Rudimentary layout finished
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Blake Milestone 2 Microcontroller Unit Drawing Functionality RS232 Interface (Debugging/Working) C Code on PC (UI Code) Finished PCB Revision 1 completed and being debugged Revision 1 of User Manual complete
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Blake Expo User Manual Fully Complete PC Interaction Will accept vector files Draw shapes with dots Timed to complete per refresh of CMOS camera System calibrated
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Blake
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