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Wear Performance of Ultra-High Molecular Weight Polyethylene on Oxidized Zirconium Total Knee Femoral Components by Myron Spector, Michael D. Ries, Robert B. Bourne, Willard S. Sauer, Marc Long, and Gordon Hunter J Bone Joint Surg Am Volume 83(2 suppl 2):S80-86 November 1, 2001 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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In a previous study, condyle surface roughness was found to be greater for retrieved cobalt- chromium femoral components than for components that had not been implanted4,5. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Under clinical conditions, cobalt-chromium femoral components develop scratches, some of which are oriented at an angle to the direction of motion, as seen on this interferometer image of a retrieved clinical specimen4,5. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Hard particles scratch cobalt-chromium surfaces, plowing up adjacent peaks that can increase abrasive wear of ultra-high molecular weight polyethylene, as seen on this interferometer image of a retrieved clinical specimen4,5. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Oxygen naturally diffuses into the zirconium alloy when it is heated in air, causing the original metal surface to transform to zirconium oxide (zirconia) ceramic. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Testing was conducted on a six-station, four-axis, physiological knee simulator. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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A 90% normal gait and 10% stair-climbing activity pattern was simulated in this study. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Cobalt-chromium produced an aggregate wear rate of 4.68 ± 2.30 mm3/Mcycle after the wear-in period. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Oxidized zirconium produced an aggregate wear rate of 0.69 ± 0.52 mm3/Mcycle after the wear-in period. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Compared with cobalt-chromium, oxidized zirconium was associated with less ultra-high molecular weight polyethylene wear. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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The ultra-high molecular weight polyethylene wear rate was 85% less for oxidized zirconium than for cobalt-chromium (regression and standard error). Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Oxidized zirconium tended to produce somewhat fewer submicrometer-sized polyethylene wear particles than did cobalt-chromium. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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The mean wear particle volume produced by oxidized zirconium tended to be less than that produced by cobalt-chromium (mean and standard deviation). Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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All six tibial inserts exhibited burnishing consistent with adhesive and mild abrasive wear, as seen on this insert from the cobalt-chromium group. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Scratches were observed on the cobalt-chromium femoral components (Fig. 14-A) but not on the oxidized zirconium femoral components (Fig. 14-B). Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Scratches were observed on the cobalt-chromium femoral components (Fig. 14-A) but not on the oxidized zirconium femoral components (Fig. 14-B). Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Figs. 15-A, 15-B, and 15-C The roughness of the cobalt-chromium condyles increased about five to ten times, whereas the oxidized zirconium condyles remained smooth. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Figs. 15-A, 15-B, and 15-C The roughness of the cobalt-chromium condyles increased about five to ten times, whereas the oxidized zirconium condyles remained smooth. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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Figs. 15-A, 15-B, and 15-C The roughness of the cobalt-chromium condyles increased about five to ten times, whereas the oxidized zirconium condyles remained smooth. Myron Spector et al. J Bone Joint Surg Am 2001;83:S80-86 ©2001 by The Journal of Bone and Joint Surgery, Inc.
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