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Microgravity User Support Center (MUSC)
Payload Overviews > Biolab, MSL POIWG#37, Jan 2015
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Biolab Facility Status
MS Troubleshooting ongoing for right Handling Mechanism shutter door. All other Biolab subsystems are ready to support the upcoming experiments. HM shutter door LSS
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Biolab Rack Operations in Increment (42)43/44
Jan Feb Mar Apr May June July Aug Sept 4 8 9 1 2 3 5 6 7 10 11 12 13 14 15 16 17 18 19 LSM Tightness Test and N2 flushing AAS Standard Insert Cleanup and Installation Laptop Transition t/s 2nd Part (date TBD) Biolab HM Door Troubleshooting (date TBD) Reference EC Removal for refurbishment (SpX-7) T61p Laptop Video Adapter Installation Quarterly maintenance (HM, LSS and Rotor Tests) TCU maintenance (cleaning, silica bags, health check) Biological Isolation Filter & TCS Cold Spot Sponge R&R Glovebox maintenance (F&R filter R&R, health check) 10 Quarterly maintenance (HM [without positioning test and calibration], LSS and Rotor Tests) Biolab HM Door Troubleshooting (TBD) AAS Insert Removal Triplelux-B Experiment Microscope Cassette Removal (TBC) HM and LSS Maintenance (AAS insert exchange & HM positioning / functional Test [TBC], LSS warm-up, tightness, N2 flushing) Quarterly Maintenance (TBC) (depending on timespan between TPLX-B and TPLX-A) StemCell Experiment Support (uses TCU) (TBC, collision with TPLX-A to be avoided) Triplelux-A Experiment 1 2 11 3 12 4 13 5 14 6 15 7 16 17 8 9 18 19
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Materials Science Laboratory (MSL) in Materials Science Research Rack (MSRR)
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Material Science Lab (MSL) and it’s Furnaces
Main mode of operation is directional solidification of alloys and semiconductors Operation of resistance heated Furnace Inserts with up to 8 individually controlled heaters qualified for maximum temperatures of 1400 °C Precise experiment control (temperature profiles and growth speed) with experiment diagnostics and stimuli (e.g., rotating magnetic field to stir the liquid metal) Low Gradient Furnace (LGF) low or medium thermal gradient up to 50 K/cm Solidification and Quenching Furnace (SQF) high thermal gradients typically in the range of K/cm in the cartridge, consisting of one hot cavity, an exchangeable adiabatic zone, and a water cooled chill block (cooling zone) acting as heat sink Quench capability provided by a rapid displacement of the furnace insert, typically 50 to 100 mm within about 1 second
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MSL – Batches 1 and 2 during I 21 – I40
30 experiments for 3 project teams MICAST (Prof. Ratke, DLR, and Prof. Erdmann, Univ. Arizona) MIcrostructure formation in CASTing of technical alloys under diffusive and magnetically controlled convective conditions CETSOL (Prof. Zimmermann, ACCESS) Columnar to Equiaxed Transition in SOLidification processing SETA (Prof. Froyen, Univ. Leuven) Solidification along a Eutectic path in Ternary Alloys MICAST CETSOL © DLR & ACCESS
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MSL Experiment Status MSL Batches # Experiments Furnace Experiments
MSL integration with LGF ( I21 - October 2009) 1a 2 LGF MICAST1-7, CETSOL1-6 1b 11 Furnace exchange LGF ->SQF (I26) 2a set1 6 SQF MICAST#2, 1-6 CETSOL#2, 1-7 SETA1-4 2a set2 CETSOL#2, 7 To be downloaded with SpX5 to come: MSL pump spin up every six months (I44 and I46)
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Joint MSRR/MSL Operations Concept
Cologne Huntsville White Sands Houston
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Outlook - New SQF and LGF Furnaces
LGF FM-02 Hardware ready Acceptance and launch to be defined SQF FM-02 Thermal tests planned Oct 2015 Acceptance planned first quarter 2016 Ready for launch March 2016 © DLR
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Outlook - New Experiments
NASA – upload planned SpX-9 and/or SpX-11,12 Dr. German, 9 SCAs for average of 24h each Dr. Volz, 10 SCAs ranging from 5-13 days each Dr. Su, 9 SCAs ranging from 8-14 days each, upload tbd ESA (batch 2b) – upload planned beginning 2016 (SpX-10 tbd) METCOMP (Prof. Rappaz), 1 SCA for 96h, 5 SCAs for 75h SETA (Prof. Froyen), 8 SCAs for 53 hours each Calibration SCA for furnace performance test (test run 24h) Recommendation to resume MSL program with ESA batch 2b experiments © DLR
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MSL Summary 29 MSL experiments successfully performed until Dec 2014
Payload jointly operated by MSRR (NASA) and MSL (ESA) teams New ESA and NASA experiments under development, to be launched from end of 2015/beginning 2016 onwards Experiment program (41 SCAs) to resume 2016 for the next three years Baseline: Joint NASA/ESA Technical Understanding (TU) document on Operation of Facilities (Jul 2013) New furnaces LGF#2 and SQF#2 under development for launch 2016 Acknowledgment to NASA and ESA increment management and operations teams for continuous support
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MUSC – Points of Contact
Head of MUSC: MSL – Operations: MSL – Science Support: Biolab – Operations: Biolab – Science Support: Ground Systems:
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Acronym List EC Experiment Container EM Engineering Model
EPM European Physiology Module HM Handling Mechanism Inc Increment LSS Life Support System LSM Life Support Module MUSC Microgravity User Support Center MS Microscope MSL Materials Science Laboratory MSRR Materials Science Research Rack PDP Passive Detector Pack PI Principal Investigator PLMDM Payload Multiplexer/Demultiplexer PSRP Payload Safety Review Panel SCA Sample Cartridge Assembly SP Spectrophotometer SPP Sample Processing Program SPR System Problem Report SQF Solidification and Quenching Furnace TIR Team Integrated Review U/L Upload UIP Utility Interface Panel © DLR
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