1. QXF Coil Insulation during Each Step QXF Coil WG Miao Yu 08/22/2013

2. Winding and Curing 2 IR: 75 mm OR: 113.126 mm 175 µm (7 mil) S2 glass 125 µm (5 mil) S2 glass sleeve 500 µm (20 mil) S2 glass Cable width (mm)BareInsulated and reacted Current cable18.1518.813 Lower17.9018.558 Upper18.4019.068

3. Insulation on End Parts 3 No plasma coating on the pole 250 µm(10 mil) coating on end parts in red 175 µm (7 mil) S2 glass between end parts and the cable

4. Ramp Area 4 1.175 µm (7 mil) S2 Glass for ramp area (glue to cover the edges) 2.175 µm (7 mil) S2 Glass for L1 3.175 µm (7 mil) S2 Glass for L2

5. Leads through saddles 5 175 µm (7 mil) S2 glass 175 µm (7 mil) S2 glass

6. Leads through splice blocks during Curing and Reaction 6 G10 shim for curing SS shim for reaction IL LE OL LE 175 µm (7 mil) S2 glass

7. IL Curing 7 Midplane 760 µm (30 mil) 3 layers 10 mil Mylar 250 µm (10 mil) 1.5 mm (60 mil) Curing Retainer 250 µm (10 mil) SS shim Curing Shell OR: 113.126 mm IR: 94.168 mm 250 µm (10 mil) Mylar + 100 µm (4mil) shrink wrap

8. Coil cross-section during OL curing 8 Midplane OR: 113.126 mm 760 µm (30 mil) 100 µm shrink wrap + 660 µm SS Shim 250 µm (10 mil) 1.5 mm (60 mil) Curing Retainer 250 µm (10 mil) SS shim 250 µm (10 mil) SS shim

9. Coil cross-section during reaction 9 125 µm (5 mil) MICA 125 µm (5 mil ) MICA 125 µm (5 mil) MICA 125 µm (5 mil) MICA Midplane 250 µm (10 mil) S2 glass 125 µm (5 mil) MICA 125 µm (5 mil) MICA

10. Splices Area 10 50 µm (2 mil)/layer Kapton 7 layers Splice 3 pieces of folded Kapton + 1 piece of flat Kapton G10 pieces Voltage tap 175 µm (7 mil) S2 glass Cut S2 glass Remove cable insulation 350 µm 175 µm

11. Coil cross-section during impregnation 11 150 µm (6 mil) S2 glass 100 µm (4 mil ) Polyimide trace 150 µm (6 mil) S2 glass 100 µm (4 mil) Polyimide trace 250 µm (10 mil) MYLAR (mold released, removed after impregnation) 125 µm (5 mil) MYLAR (mold released, removed after impregnation) 125 µm (5 mil) G11 Midplane RTV

12. Impregnated coil dimension 12 Midplane IR: 74.75 mm OR: 113.376 mm Gap: 125 µm (5 mil)