1. Ficosa & Ficomirrors Italia
2012

2. Group evolution Key data and Business Units
Family-owned company established in 1949 (Barcelona)
19 countries
4 continents
7.000 employees
R&D Investment: 4% of sales
Tier I global supplier and technological partner of the main OEMs at global level
Commercial
Vehicle
Ficosa Technologies
Renewable energies
Automotive
Engineering + 2

3. Group Evolution Global footprint
PLANTS
TECHNICAL CENTERS
COMMERCIAL OFFICES TC
Detroit (Mi)
Crossville (TN)
Shelbyville (KY)
Berne (IN)
Salinas-Victoria
Escobedo
Sao Paulo
Buenos Aires
Tamworth
Le Chatelet-en- Brie
Le Neobourg-Bruyeres-Dieuze
Headquarters &
9 productions plants
Rüsselsheim-Köln
München-Wolfenbüttel
Porto
Venaria Reale
Morcone
Slovenia
Bursa
Gemlik
Pune (Two plants)
Pant Nagar (Joint –vent.)
Shanghai
Tokyo (Office)
Korea (Joint -venture)
Rumania
(License agreement)
Russia
Dabrowa
Gornicza 3

4. Ficosa Group Structure 2013

5. Automotive Customers

6. Automotive Product Portfolio
Rear-view Systems
Audi TT
Honda CRV
Ferrari 599
VW Touraeg
Nissan Pathfinder
Ford C-Max
Truck Mirrors
Bus & Coach Mirrors
Interior Mirrors

7. Fiat Group Automotive Product Portfolio
Main rear view mirros projects
Iveco
Fiat
Lancia
Alfa Romeo
Maserati
Ferrari
SPR
Panda 139
Delta
Mito
Quattroporte
2nd equipment
Grande Punto
Lancia Y
Inner mirror
Ducato
 Inner mirror
500
Bravo
Produced in Morcone Produced in Poland

8. Automotive Product Portfolio
Command & Control Systems (Gear Shifts & Parking brake levers)
Peugeot 407
VW Golf 5
Toyota Avensis
Honda CRV
Citroën C6
Maserati GT
Ford S-Max
Opel Zafira
For vans, trucks and transportes

9. Fiat Group Automotive Product Portfolio
Main shifter projects (manual and DDCT)
Iveco
Fiat
Lancia
Alfa Romeo
Maserati
Ferrari -
Doblò
Giulietta
New Panda
Giulietta DDCT
 500 L DDCT
All shifter Cables
 All shifter Cables
Produced in Morcone Produced in Spain Produced In Turkey

10. Automotive Product Portfolio
Under hood Systems
Waher/HLC Systems
Coolant & Brake Liquid Reservoirs
Nozzles
Headlamp Cleaners
Level Sensors
Standard/Quick Connectors
Cleaning Pumps
A/C & Motor Air Conducts
Air Induction Systems

11. Automotive Product Portfolio
Door & Seat Systems
Ford Fiesta
Fiat Punto
Peugeot 308
Lancia 147
Toyota Yaris
Renault Laguna
Mercedes Cl. C
Door Cables
Ford U-387

12. Commercial Vehicle Product Portfolio
All Ficosa product lines for buses, trucks, agricultural vehicles, especial vehicles
Airducts / Electric Pumps
Gear Shifts / Parking Brakes
Drive Cables
Painted Plastics Components
Rear-view Systems
Windshield & headlamp washers, tanks/ reservoirs

13. FICOSA expertise with other OEM’s Telematic Modules Technologies & Services
SOP May 2011
Technologies included:
GPS
GPRS
Crash sensing
Internal fractal quadband antenna
CAN connection
Rechargeable Battery
USB
Audio (In-band)
Outlets for external antennas (optional)
Services supported:
(PAYD) Pay As You Drive
Stolen Vehicle Tracking (SVT)
E-call
B-call (breakdown call)
Eco Coaching
Remote vehicle diagnostic
Fleet Asset
WMP 150
(GSM/GPRS)
Q2687
(EDGE)
Q26 Extreme
(UMTS/HSxPA)

14. Integrating new technologies Advanced Communications
Antennas Solution for Integration
Communication modules

15. FICOMIRRORS ITALIA North: Turin
Technical center with 39 IDL among technicians, engineers, administrative and managers.
South: Benevento
Production plant 50 IDL & ~130 DL
Ficomirrors Italia, S.r.l.
Corso Cuneo, n*. 15
10078 Venaria Reale (TORINO) - Italia
Tel

16. CURRENT PROJECTS
World Wide support from R&D Italy

17. R&D Workforce FICOSA ITALIA
The R&D Department and the engineering & technology services of the department consists of about 137 engineers, designers and technicians world-wide organized on 29 teams and currently working on 71 projects per year.
Country
Manpower
N° of Team
Research Eng.
Italy 17 4 2
FICOSA ITALIA

18. Product teams FICOSA ITALIA
The inter functional team (product team) is organised for each project, structured in three sub teams.
The development process follows rules defined in the development procedure.
Business and commercial
Project Manager
Design Master
Product Eng.
Quality Eng.
Technical department
Tooling Eng.
Industrial Eng.
Production Quality
Industrial department
Purchasing Eng.
Purchasing department
FICOSA ITALIA

19. Key methodologies used
TC/TP
To perform the cost analysis of the product
form the very beginning (offer) in order to get
the profit target of the product.
Functional analysis
To find out each function cost.
FDS
To manage product.
Standardization
To use common components.
To standardize existing components form
previous project.
Bench marking
To perform competitor’s analysis..
FICOSA ITALIA

20. Computer Aided Design FICOSA ITALIA
Technical department is well equipped with most advanced CAD softwares.
CATIA V4, 5 licences : AD5, ADD, ASH
CATIA V5 1 licence: 1HD2
Unigraphics NX3 2 licenses : ADVDES
FICOSA ITALIA

21. MORCONE (south of Italy) plant
FICOMIRRORS ITALIA
MORCONE (south of Italy) plant
PLANT PROFILE
Morcone ITALY

22. Location FICOSA ITALIA 125 km from Naples (Pomigliano)
150 km from Melfi
200 Km from Sevel
150 Km from Cassino
800 Km from Mirafiori
Ficomirrors Italia, S.r.l.
Strada Prov. Sannitica - Zona Industriale
82026 Morcone (BENEVENTO) - Italia
Tel
FICOSA ITALIA

23. History 1979 IMOS 1988 GILARDINI 1995 MAGNETI MARELLI
 2000          FICOMIRRORS ITALIA
FICOSA ITALIA

24. Area & Facilities AREA: 20.090 mq Overall Production: 4.860 mq
Offices + services: mq
Stock area: mq
Assembly lines N° 15
Plastic Injection machines N° 13
Working people N° 203 (159 people +44 any )
Assembly lines 3 Shifts
Injection lines 3 shifts
FICOSA ITALIA

25. PLANT PROFILE
Morcone ITALY

26. PLANT PROFILE
Morcone ITALY

27. CORPORATE PROFILE