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HDX Pumps.

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Presentation on theme: "HDX Pumps."— Presentation transcript:

1 HDX Pumps

2 Introduction HDX Radially Split, Single-Stage, Double-Suction ISO 13709/ API 610 BB2 Pump

3 Introduction Design Center Desio, Italy
Total Area m2 ( ft2) Shop m2 ( ft2) Office m2 ( ft2)

4 Introduction Supporting Operations Coimbatore, India
The plant has been approved as HDX manufacturer on 2007 Rio de Janeiro, Brazil The plant has been approved as HDX manufacturer on for local market only

5 Introduction Nomenclature Diagram

6 Introduction Heritage and Complementary Products Complementary
Heritage Companies Worthington Byron Jackson Pacific Ingersoll Rand Ingersoll Dresser Wilson Snyder United Centrifugal Pumps Complementary HPX & HPXM PHL PVXM & PVML ERPN HED & HED-DS WUC & QLC

7 Introduction Markets Oil and Gas Chemical Power Pipeline

8 Introduction Services Petroleum refining, production and distribution
Petrochemical and heavy-duty chemical processing Gas industry services Boiler feed booster and other high-temperature services Water and general industrial

9 Introduction Liquids Pumped Hydrocarbons Water Chemicals Slurry

10 Introduction Hydraulic Coverage 2 Poles

11 Introduction Hydraulic Coverage 4/6 Poles

12 Advantages API “latest” edition compliant
Extensive hydraulic coverage (both 50 and 60 cycle operation) Fan cooling up to 500oF (260oC) Eliminates expensive cooling water piping Self-venting Eliminated expensive vent piping Excellent technical expertise throughout the world Different casing constructions availability High-pressure design availability Special features (coke crusher, no-metallic wear rings, special coating, etc.)

13 Features and Benefits Construction Features General Single stage
Between bearings (BB2) Top-top configuration – Optional side-side, 90o rotated and side-top Centerline mounted Radially split Class 300 integrally cast flanges standard – optional Class 600 (HDX-H) API 610 running clearances Counter clockwise (CCW) rotation – optional clockwise (CW)

14 Features and Benefits Cross-Section

15 Features and Benefits Casing Radially split
Spiral wound stainless steel gaskets Centerline mounted Dual volute Self-venting Top/top nozzle orientation Double cover

16 Features and Benefits Side/Side Nozzle Orientation (In-line)
Suction and discharge nozzles in inline orientation Good for pipeline applications Available in certain sizes Side/Side Nozzle Orientation (90º Rotated) Suction and discharge nozzles same side Helps customers with certain piping arrangements Available in certain sizes

17 Features and Benefits Impellers Double-suction closed type
interference fit and keyed to the shaft Large eye areas and low entrance velocities give the pump low NPSH requirements Can be fitted with coke crusher

18 Features and Benefits Bearings Full compliance with API 610
Ball/Ball arrangement Radial bearing is a deep groove type Thrust bearings are dual single row angular contact type Sleeve/Ball Sleeve/Hydrodynamic

19 Features and Benefits Bearing Housings
360º support to provide added stiffness Labyrinth type bearing housing seals standard Supports INPROS or equal Standard cooling is fan (except pure oil mist) Can be fitted with cooling water if required

20 Features and Benefits Types of Lubrication Slinger Pure oil mist
Purge oil mist (w/slinger) Forced feed lubrication system

21 Features and Benefits Standard Slinger Lubrication

22 Features and Benefits Inlet Outlet Outlet Inlet
Pure Oil Mist Lubrication Inlet Outlet Outlet Inlet

23 Features and Benefits Forced Feed Lubrication

24 Features and Benefits Fan-Cooled Bearing Housing
Temperatures between 160ºC (320ºF) and 260ºC (500ºF)

25 Features and Benefits Water-Cooled Bearing Housing
Temperatures over 260ºC (500ºF)

26 Features and Benefits Shaft Complies with API 10th edition
Precision machined over its entire length Stiff design Fully assembled rotors are dynamically balanced Tapered at the coupling end

27 Features and Benefits Wear Rings
Casing (stationary) and impeller (rotating) Press fit with locking pin on the casing Can be tack welded if required Threaded dowels on the impellers

28 Features and Benefits Couplings and Guards
Multiple coupling manufacturers available Flexible disc spacer type Service factor varies with applications Keyed to the shaft Non-sparking coupling guard Option for hinged door/window

29 Features and Benefits Optional Baseplate Design Baseplate types
Drain rim 2 X API load requirements Un-grouted Pre-grouted Special

30 Features and Benefits Instrumentation
Provisions for thermocouples or RTDs Provisions for vibration monitoring Accelerometers Velometers Proximity probes

31 Features and Benefits Noise and Thermal Insulation

32 Applications Coke Crushing Applications Depends on coke particle size
Must be evaluated case by case Coke crusher is installed within the eye of the impeller Example of crusher used on an overhung pump

33 Testing Standard/Optional Testing Standard Tests Optional Tests
API 610 hydrostatic test – certified API 610 Performance test – certified Vibration measurement (recorded values only) Optional Tests NPSHr test  Sound level test Vibration test with FFT spectrum Bearing housing resonance test  Witnessed tests  Complete unit test

34 Testing Optional Non-Destructive Examination Typical NDEs
Dye penetrant inspection (casing, casing cover, impeller, connection welds) Magnetic particle inspection (casing, casing cover, impeller, connection welds) Radiographic inspection (casing, casing cover, impeller, connection welds) Ultrasonic inspection (casing, casing cover, impeller, connection welds, shaft) Positive material identification (PMI)

35 Sizing FlowSelex

36


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