1. Standards Certification Education & Training Publishing Conferences & Exhibits Automation Connections ISA EXPO 2006

2. Standards Certification Education & Training Publishing Conferences & Exhibits Secrets to Success with Foundation Fieldbus Ian Verhappen MTL Instruments Group

3. Key Points Foundation Fieldbus –What is different, what is the same Installation Tips Documentation What’s New

4. FOUNDATION™ Fieldbus H1 4-20mA P.S. fieldbus P.S. –Fieldbus devices are connected in parallel on the bus, which carries digital data from/to all the devices on the bus. –Fieldbus devices provide information to all other devices on the network. –A multidrop fieldbus does not have the shortcoming of point-to-point wiring. –Two devices are better than one!! Courtesy of Yokogawa Corporation

5. Expanded View Fieldbus: Expanded view. Field devices are part of the system. Analog: Limited system view. Does not include diagnostics and other information from field devices. 15.3 mA TAG= LIC-012 VALUE= 70.34 UNITS= m 3 STATUS= GOOD ALARM= Y/N

6. Physical Layouts Control Highway Input/Output Boards Host Point to Point Bus with Spurs (or drops) Tree JB Daisy Chain

7. Values are read from the device. 5.50 Descriptions for variables are obtained from the DD. Digits of precision Engineering Unit Label of the value Gal/Sec Wastewater Flow Device Descriptions (EDDL)

8. DD File Components Three files per DD file –.sym file –.ffo file –.cff file Single zip file that can be downloaded from FF site EDDL enhancements and ITK 5 will introduce new extension –.ff5 file

9. Capabilities File Sample Execution Time/32 = time in milliseconds

10. OSI Model* TRANSPORT LAYER SESSION LAYER PRESENTATION LAYER APPLICATION LAYER PHYSICAL LAYER DATA LINK LAYER NETWORK LAYER 1 2 3 4 5 6 7 H1 PHYSICAL LAYER H1 “STACK” USER LAYER * The user layer is not defined by the OSI Model H1 F OUNDATION fieldbus Model H1 PHYSICAL LAYER DATA LINK LAYER FIELDBUS ACCESS SUBLAYER FIELDBUS MESSAGE SPECIFICATION USER LAYER Fieldbus Model

11. Commercial, Off The Shelf (COTS) Ethernet Equipment New Protocol Specifications for HSE System Architecture Addendum System Management Addendum Network Management Addendum Data Link Addendum - Bridging Ethernet Presence Field Device Access Agent Redundancy New Function Block Specifications for HSE Flexible Function Block (MIO) Flexible Function Block (61131 ) FFB Application Guide Multi - Variable Optimization 11 New FF Specifications STANDARD ETHERNET “STACK” FUNCTION BLOCKS HSE APPLICATION PROTOCOL Ethernet Physical Layer High Speed Ethernet

12. Block Diagram of User Layer –Resource Block - describes characteristics of device –Transducer Block(s) - represent local connections for physical I/O –Function Block(s) - provide the control and I/O behavior of the device Physical Layer Communication Stack User Layer Sensor Resource Block Function Blocks Transducer Blocks

13. Installation Practices

14. Segment Checkers MTL http://www.mtl-inst.com/products/fieldbus/f_barrier_config/index.html P+F Fieldconnex.com Emerson http://www.emersonprocess.com/systems/support/segment/ Spreadsheets –Yokogawa http://www.yokogawa.com/fbs/fbs-download-en.htm http://www.yokogawa.com/fbs/fbs-download-en.htm –Honeywell honeywell.com

15. Bus serial link LLL Hydraulic line Process connection X X X Capillary tubing Internal DCS serial communications link Electrical lead Instrument control air Ultrasonic or Nuclear P&ID Symbology

16. OPC UA and EDDL EDDL Cooperation Project COMMUNICATION FOUNDATION HART

17. Key Features of Phase 1 Enhancements Enhanced User Interface –Parameter Organization –Images –Better interoperability Graphing System –Support for Charts and Graphs Persistent Data Storage –Archive and retrieve data –Aids diagnostics executed by devices Demonstration at Foundation Fieldbus booth

18. Design to IEC 61508 Black Channel New SIS Function Blocks & Function Block Diagnostics Design to IEC 61508 Fieldbus Safety FF-SIS Communication Diagnostics

19. Summary Foundation Fieldbus is does NOT require that your systems knowledge is obsolete Digital Communications/Networks will be part of your future Support and Tools are available to prepare you for this future ISA is a source for the information you need

20. Questions and Discussion

21. Related Resources from ISA Ian Verhappen & Augusto Pereira First edition also available in Spanish and Portuguese Phone: (919) 549-8411 E-mail Address: info@isa.org Jonas Berge Dick Caro