1. THE LASER SOLUTION

2. RAPIDO EVOLUZIONE 2

3. Direct drives head Turn table Rapido evoluzione Fiber laser Fiber laser Rapido evoluzione 2 Rapido evoluzione 2 Rapido evoluzione 2 fiber enhanced Rapido evoluzione 2 fiber enhanced Sales trend RAPIDO FOR PRESS HARDENED STEEL: 15 YEARS OF EVOLUTION AND GROWTH

4. Thanks to its performances, many customers are using RAPIDO evoluzione 2 machines 24/7 for intensive production. RAPIDO FOR PRESS HARDENED STEEL: 15 YEARS OF EVOLUTION AND GROWTH

5. THE X AND Y AXES New water-cooled motors, big size ball screws and belts. X= 4080 mm Y= 1530 mm THE LASER GENERATOR Versatile and efficient; CO 2 or fiber technology, according to application needs ELECTROMECHANICS HYDRAULICS & PNEUMATICS Y X Z THE LASER HEAD quick interchangeable heads for cutting, welding A= 360° continuous B=  135° C=  10 mm THE CNC PRIMACH-30L THE GRANITE BASE - High stiffness - High damping capacity RAPIDO EVOLUZIONE 2 THE Z AXIS With no balancing cylinder, chains, pneumatic tank. Z= 765 mm

6. Complex FEM optimization Unique solution in the laser machines sector Higher Stiffness Smooth movements thanks to high damping capability Watch 3D animation GRANITE FRAME RAPIDO EVOLUZIONE 2

7. P30L CNC RAPIDO EVOLUZIONE 2

8. New slim console, 17” LCD touch screen and integrated trackball More computational power More powerful HMI: Windows embedded Industrial grade HDD Reduced cycle times thanks to better management of technology and to new 3D Look Ahead P30L CNC RAPIDO EVOLUZIONE 2

9. 3D LOOK AHEAD The Look Ahead is a software function allowing to optimize the cycle time according to accuracy. Cutting profiles can be executed with the highest speed allowed by the accuracy defined for that profile on the part drawing. Previous techniques, such as the FLY, allowed to speed up the cycle time, but results from the accuracy viewpoint were unpredictable. With Look Ahead results are sure: error can be set from 0.01 to 1 mm. As in car racing the curve can be “cut”, to be faster, up to the limits allowed by the racing circuit. Cutting path tolerance RAPIDO EVOLUZIONE 2

11. Increased performance: + 25% stiffness + 25% trajectory speed (up to 175 m/’) + 70% trajectory acc. (up to 1,4 g) Cycle time reduction: >10% (typical 15%) Reduced production costs of the part: -20% Reduced maintenance UPDATE RESULTS: RAPIDO EVOLUZIONE 2

12. TIME COMPARISON BETWEEN RAPIDO AND RAPIDO EVOLUZIONE 2: RAPIDO EVOLUZIONE 2 50”45” TIME SAVING WITH EVOLUZIONE 2: 10% RAPIDO EVOLUZIONE 2 3’21”3’00” TIME SAVING WITH EVOLUZIONE 2: OVER 10% B-Pillar Bonnet frame RAPIDO EVOLUZIONE 2

13. RAPIDO EVOLUZIONE 2 FIBER ENHANCED HIGH EFFICIENCY FUMES EXTRACTION SYSTEM

14. RAPIDO EVOLUZIONE 2 FIBER ENHANCED HIGH EFFICIENCY FUMES EXTRACTION SYSTEM Metallic dust coming from high- pressure cutting of high-strength steel is a potential source of mechanical wear and contamination of the optics components. In the enhanced fumes extraction system, actively channeled flow are created sucking in the areas of stagnant air, from where the dust could settle on the machine. The air streams blow towards the cockpit hood through the cutting area.

15. RAPIDO EVOLUZIONE 2 FIBER ENHANCED MAGNETIC SCRAPS CONVEYOR: LOW MAINTENANCE AND DURABILITY. Scraps and dust are particularly hard and are able to frequently block wavebelt conveyors. Magnetic conveyors are fully sealed and also transport heavier dust out the cabin.

16. RAPIDO EVOLUZIONE 2 FIBER ENHANCED NEW DESIGN AND MATERIALS FOR BELLOWS: SEALED AND RESISTANT. Sealing of transmission systems against dust was also increased. Some horizontal surfaces that could cause an accumulation of dust have been removed. Bellows are supported in the upper zone. Additional labyrinths are located in the interface areas with the fixed frame.

17. RAPIDO EVOLUZIONE 2 FIBER ENHANCED AUTOMATIC LUBRICATION SYSTEM Some of the ball screws which are replaced before their rated life were damaged by a lack of lubrication. With the automatic lubrication system, this will not happen again.

18. RAPIDO EVOLUZIONE 2 FIBER ENHANCED ADDITIONAL SEALING SYSTEMS FOR AXIS SCREWS. Axis ballscrews are equipped with additional protective shields.

19. RAPIDO EVOLUZIONE 2 FIBER ENHANCED ENHANCED HEAD CABLES Head cables and pipes have been improved in their resistance to shocks and stresses arising from the very hevy conditions of the press hardened steel cutting.

20. RAPIDO EVOLUZIONE 2 FIBER ENHANCED SCANNER MUTING DURING TURN TABLE ROTATION. By muting the security scanner during rotation of the turn table, it prevents small scraps that fall can block the movement of the table itself. OTHER IMPROVEMENTS LARGER AIR CONDITIONER FOR TROPICAL COUNTRIES.

21. RAPIDO EVOLUZIONE 2 FIBER ENHANCED NO FOUNDATION NEED EVEN WITH TURNTABLE.

22. Max payload (fixture + workpiece)1000 kg (500 kg each side) Internal positioning accuracy± 0.05 mm Turntable rotation time 4 s TABLE: turntable with two sides used alternatively CABIN: mass production cabin with protection baffle rotating with the table MASS PRODUCTION Turntable No-idle-time for loading/unloading HIGHLIGHTS

23. 500 kg turntable payload, the bigger table frame and the longer X and Y axis, allows you to fit 4 fixtures on the rotary table and reduce the number of fixtures changes and part storage out of the press. With 4 fixtures you can also combine longer cycle times with other very short: the two pieces will be cut together with compensation. 4 FIXTURES ALWAYS READY TO GO HIGHLIGHTS

24. RAPIDO EVOLUZIONE 2 FIBER ENHANCED OTHER IMPROVEMENTS AUTOMATIC HEAD CALIBRATION PROCEDURE EVEN WITH TURNTABLE HIGH ACCURACY AND EASE OF USE HEAD MIRRORS ADJUSTMENT SYSTEM. DUST RESISTANT MIRRORS WITH INCREASED MELTING TEMPERATURE OF THE COATING.

25. SAFETY SHUTTER INTEGRATED IN THE FIBER LASER. The safety device is much more compact and completely maintenance free. 3D LOOK-AHEAD 2° GENERATION. The software is able to achieve the best trajectory in the presence of complex movements of all axes at the maximum speed allowed by the mechanics. There are also options to give priority to speed or accuracy. RAPIDO EVOLUZIONE 2 FIBER ENHANCED OTHER IMPROVEMENTS

26. Chiller pump enabled by XP1-B7 signal from IPG + 1’ up to 60’ of delay on start up + Laser Key set to ON- IPG Laser Source PRIMA laser machine AND XPI-B7 signal Console Key switch signal Delay CHILLER Chiller ON signal This modification makes impossible to have the chiller pump ON when the laser source (and air conditioner) is OFF, even in case of bad procedure operations. RAPIDO EVOLUZIONE 2 FIBER ENHANCED LASER AND CHILLER SWITCH ON SEQUENCE

27. As indicated by IPG in a service bulletin, PRIMA will gave indication to change the cooling temperatures as follow: Laser cooling water temperature: 25°C Laser Air Conditioner Temperature: 25°C RAPIDO EVOLUZIONE 2 FIBER ENHANCED NEW AIR AND WATER TEMPERATURE SETUP FOR HIGH UMIDITY COUNTRIES.

28. LASER POSITION: NEW STANDARD LAYOUT

29. LASER POSITION: SECOND OPTION The laser source remains inside the machine, but a dedicated clean and conditioned enclosure is realized. This small “laser room” is manufactured in a way that will allow an easy access for maintenance operations.

30. LASER POSITION: REMOTIZED OPTION The laser source is remote. It can be positioned up to 30 mt far from the machine in a dedicated air conditioned room. It is possible to have many laser in the same room.

31. COMPACT LAYOUT 65004003100 5600 2800 10 m wall 8,4 m

32. NEW OPTICAL CONFIGURATION New A mirror holder : better sealed and cooled New collimator: smaller spot and less energy density on mirrors and lens. New lens holder with protection glass

33. Compatible with other market standards RAPIDO EVOLUZIONE 2 FIBER ENHANCED ADDITIONAL ELECTRICAL FIXTURES INTERFACES Prima Power standard fieldbus connections to fixtures Other supplier standard for simple fixtures

34. RAPIDO EVOLUZIONE 2 FIBER ENHANCED ADDITIONAL MECHANICAL FIXTURES INTERFACES Prima Power standard fixtures supporting arms assembled on a generic multihole interface compatible with other market standards.

35. Fast axial flow Laser concepts – general overview FIBER LASER

36. Laser concepts – general overview FIBER LASER

37. FIBER LASER AVAILABLE WITH POWERS FROM 2 TO 3 KW High brilliance fiber laser with high energy efficiency, no maintenance and eco-compatible use. It gives greatest benefits for large series production. FIBER LASER Higher power density means greater cutting speed. Better absorption of laser radiation by metals at a wavelength of 1um means less power to run the process.

38. RAPIDO EQUIPPED WITH FIBER LASER CAN ACHIEVE HIGH CUTTING SPEEDS FIBER LASER

39. FIBER LASER OPTICAL ARCHITECTURE FIBER CABLE Robust and safe FIBER CABLE CARRIER Dedicated additional fiber cable carriers to allow easy access and an excellent ability to guide the cable. COLLIMATION UNIT With external regulation mechanisms CONSTANT OPTIC PATH TO THE CUTTING HEAD no modification of the laser beam properties related to machine movements FIBER LASER

40. CUTTING QUALITY: CO2 laser MATERIAL: BORON STEEL / THICKNESS : 1.85 mm FIBER laser FIBER LASER

41. Real benchmark piece Part CodeMaterial Thickness [mm]Gas Cut Lenght [mm]Nr. Of Cuts Working Volume XYZ [mm] 239210_v02_audi_b8_sportbackUsibor1,6N22881,613 1146 x 654,8 x 316,1 CO 2 vs FIBER: PRODUCTION COST COMPARISON Electric power€ 0,140€/kWh Laser gasdepending on laser Assist gas – Nitrogen€ 0,750€/Nm3 Compressed air€ 0,830€/h Spare parts and maintenance € 3,790€/h Operator€ 17€/h Typical Italian production costs FIBER LASER

42. RAPIDO EVOLUZIONE 2 Fiber laser 3kW with turn table vs CO2 4Kw laser with split cabin FIBER LASER

43. Production costs per piece and hourly costs in a 3-shift production Based on Italian standard costs Machine availability 95%; Overall process efficiency 80%, on 3-shifts production FIBER LASER

44. The right choice depends on the application. FIBER vs CO 2 LASER

45. RAPIDO AT A GLANCE B PILLAR BUMPER A PILLAR HYDROFORMED TUBE TONNEAU RAPIDO EVOLUZIONE 2

46. HEAD PROTECTION SYSTEM: NO DOWNTIME IN CASE OF COLLISION SIPS I Between Z-column and A-housing: in case of collision the whole head detaches SIPS II Under C-axis in case of Collision the nozzle only detaches Both SIPS are magnetic, easily and accurately repositionable SIPS Safe Impact Protection System 1 2 1 2 HIGHLIGHTS

47. AUTO-CALIBRATION OF HEAD GEOMETRIES: NO MORE LONG AND FAULTY PROCEDURES Automatic measurement of TCP coordinates by means of nozzle sensor (no dial gauge needed) - no more manual operations - no subjective readings of values - absolute accuracy - dramatic time saving HIGHLIGHTS

48. 10,4 m 8,4 m MACHINE FOOTPRINT (INCLUDING LASER!) HIGHLIGHTS The important thing is the final layout in installations with multiple machines. For example in the attached layout the footprint for 4 machines is 41 m. Competitor was at 40 with similar solution.

49. FIXTURES HIGHLIGHTS

50. FROM THEORY … PRIMA INDUSTRIE FIXTURES

51. … TO PRACTICE

52. PRIMA INDUSTRIE FIXTURE KEYPOINTS Pins for PP fast referencing on working volume RPSs made by fully hardened dies steel Protecting covers made by copper Very stiff (but opened!) welded structure Demmeler compatible for fast referencing on turntable Automotive Power Clamps Structure and repeatability certified by 3D measuring machine

53. Tunable pneumatic sensors with green/red Leds for direct feedback Remoted clamps speed regulation Tubes and wirings fully integrated in the structure Valves integrated – only one inlet air fitting Valves integrated – very small Harting connector PRIMA INDUSTRIE FIXTURE KEYPOINTS

54. CONTROL SYSTEM: embedded in machine’s PLC FIXTURE CODING: via CANBus, unlimited number of fixtures, PP auto loading DIAGNOSTIC: integrated in HMI SAFETY and ERGONOMICS: for machine and operators RELIABILITY, EASY PRODUCTION CHANGE and MIX, OVER 100 FIXTURES INSTALLED IN THE WORLD PRIMA INDUSTRIE FIXTURE KEYPOINTS

55. Pneumatic sensor Demo PRIMA AUTOMATIC FIXTURES STANDARD CONFIGURATIONS

56. The graphic editor runs on the machine console. It lets you view and change, from a G- code program, the working path. It also allows you to simulate the part- program and create a new one after the changes. original and revised macro THE 3D GRAPHIC EDITOR HIGHLIGHTS

57. Movement on the path with data modified If the path is changed then the new trajectory appears to be able to visually assess differences When the operator confirms the correctness of the operation, the editor proceeds with the change of its g-code instructions and updates the graphical representation. THE 3D GRAPHIC EDITOR HIGHLIGHTS

58. Path simulation A command is used to simulate the partprogram selected. During the simulation model of the machine head is shown moving along the cutting path Fixtures clamps Markers are displayed along the trajectories to identify where commands to the clamps are programmed. The marker identifies the “open clamps” and the “close clamps” commands and the check clamp status before the movement execution. THE 3D GRAPHIC EDITOR HIGHLIGHTS

59. the focus position for the material and the thickness to be processed the compensation of the focal position in the machine work volume The FPC automatically manages: The FPC consists of a 90° adaptive bending mirror with a NC-controlled surface curvature. The bending of the mirror permits a shift of the focal position up to 16 mm (with 5” lens). FOCAL POSITION CONTROL: Flexibility with no optics set-up HIGHLIGHTS

60. Convergent beam Focus on the material Mild steel cutting Example: CONCAVE MIRROR Divergent beam Focus inside the material Stainless steel cutting Example: CONVEX MIRROR FPC: HOW IT WORKS HIGHLIGHTS

61. PERFECT TOOL The system allows a quick, simple and perfect beam–tip alignment QUICK AND ACCURATE BEAM ALIGNMENT the machine cut 4 reference figures the tip touches the edges of the figures the system calculates the difference between the beam theoretical position (perfectly aligned to the tip centre) and the real one the instructions for the operator appear on the CNC screen he turns the alignment screws to correct the beam position REAL POSITION (MISALIGNED BEAM) THEORETICAL POSITION HIGHLIGHTS

62. Y lens offset = 0,1 mm X lens offset = - 0,04 mm CENTRE OF THE NOZZLE Z MIRROR ADJUSTMENT PERFECT TOOL HIGHLIGHTS

63. TOBIA Technology On Board Interface Application LAN (intranet) TOB RapidoPlatinoOptimo WORKSHOP TOBIA is a sw application by Prima for an easy and quick management and of the technology database stored on the CNC of Prima machines in the workshop. HIGHLIGHTS

64. User interface Windows Explorer like. Network connection to all the P20L CNC’c. Database export in XML (backup) and HTML (readable format). Material or thickness duplication. Copy of all parameters from a database to another. Printing with preview. Security protection of Prima Industrie parameters and features. TOBIA’S FEATURES HIGHLIGHTS

65. PRISMA PRima Industrie Simulated Machine Application PRISMA is a sw application by Prima which virtualizes the customer’s machine/s in a highly accurate and realistic way. The virtual machine is used for automatic cycle time and part cost calculation. HIGHLIGHTS

66. PRISMA PRima Industrie Simulated Machine Application EASY TO USE Easy Virtual Machines creation/import/export Operator friendly interface with realistic cutting path simulation Technology and calibration integration and synchronization ACCURATE AND SECURE Highly accurate part cost calculation, updatable with current costs according to country Historical records of simulations Dynamic, customizable and complete reports Hardware key for protection and credits HIGHLIGHTS