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| 1 EG Electronics Solutions -Casebook Electrical & electromechanical components and solutions COMMERCIAL VEHICLES.

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Presentation on theme: "| 1 EG Electronics Solutions -Casebook Electrical & electromechanical components and solutions COMMERCIAL VEHICLES."— Presentation transcript:

1 | 1 EG Electronics Solutions -Casebook Electrical & electromechanical components and solutions COMMERCIAL VEHICLES

2 | 2 Case Studies Junction Box Power Interface – Military Equipment Demanding enviroment and lack of space forced to make a customization in design EG Electronics supplies a Rugged Solid Aluminium housing with EMC- and enviromental sealing and MIL specified components. EG Electronics supplies a complete unit tested and verified ready to use in application. In-Cabin Control Panel – Military Equipment For In-Cabin control of vehicle function customised to fit the narrow scenery of the cabin design. Rugged control panel with integrated switches. Panel made of solid aluminium customised to customer request. EG Electronics deliveres a customised control panel on Plug&Play level.

3 | 3 Case Studies CCTV Vehicle Surveillance – Military Equipment In order to determinate blind spots and get increased overview of vehicle surrounding. EG Electronics made System design and concept for vehicle surveillance for the project. Complete system solution with rugged Cameras and monitors and cable systems with standardized MIL – 38999 connectors. Signal Distribution system – Material Handling Distribution of signals in crane application with focus on Enviromental sealing IP67 and production effiency. EG Electronics supplies complete system with cables and distribution boxes. Moulded connectors on customer specified cable. EG Electronics manufacture customised cable solutions and supplies globally. Main Fuse Unit – Construction Equipment Main Power Distribution for Construction machinery containing 3 Megafuse and 1 Midifuse EG Electronics made customised design according to customer requirements and specification. EG Electronics have an active part in the development process and in realizing a concept to a serial part.

4 | 4 Case Studies Rear Guard Light – Construction Equipment To attract attention and make a clear warning of a reversing vehicle a orange flash warning strobe is used. The warning light is mounted on a special bracket to fit machine body. A deutsch connector is used to ensure a sealed contact. EG Electronics control the entire supply chain from concept drawing to manufacturing of bracket including paintwork and assembly to supply. Battery Pole Fusebox – Mining Equipment Main fuse close to batterypole ensures safe circuit protection minimizes unprotected area. Application demanded to include fuses in range from 10A to 500A wich resulted in special assembly by EG Electronics. EG Electronics supplies a mounted fuseholder ready for production line with special features. Brake Light Switch IP69K – Automotive Sealed brake light switch IP69K for Club Car to enlighten rear lights when brake pedal pushed and increase brake fluid pressure. Switch with special cable length and sealed connector AMP Super Seal and high focus on price impact. EG Electronics supplies customized switch including cable and connector. Global sourcing to ensure price competetiveness.

5 | 5 Case Studies Power Distribution Board – Mining Equipment Main current supply up to 1200A nominal demands high current carrier copper rails and fuses (CAL.1). The Power distribution board is based on modular design to make a customised solution available also for lower volumes. EG Electronics provides a solution from drawing to serial delivery to ensure a optimal solution. DIN Seal Plug – Truck Application In serial production parts are being painted in different stages and need sealing of the connectors on sensors. Create a seal plug to ensure protection against paint and moist from paintwork process. EG Electronics introduced a solution to a problem and manufactures a seal plug to solve the challenge faced. 6-pole Connection Box – Truck Application For empowering of customer application a compact and rigid connector box with sealed cable inlets. A connection box with rubber sealings and flexible bolt inserts were created, No IP sealing due to needed drain of moist. EG Electronics is a development partner from idea to serial product

6 | 6 Case Studies Rocker Switches – Truck Application Rocker switches installed in truck and bus cabin dash board, mainly in order to control vehicle accessories and functions. EG Electronics offers a fast and flexible service of unique styling of symbols in order to meet end-customer unique requirements. We take part in the design of the symbol, we produce through laser edging and supply according to Customer request and setup. Rocker Switches– Truck Application Rocker switches installed in truck and bus cabin dash board, mainly in order to control vehicle accessories and functions. EG Electronics offers a fast and flexible service of unique styling of symbols in order to meet end-customer unique requirement. We take part in the design of the symbol, we produce through laser edging and then we deliver according to Customer request. 120mm2 Battery Terminal – Mining Equipment Battery cable 120mm2 to carry high current loads are used in customer application. Bolt fixed battery terminal is used. EG Electronics introduced a series of bolt fixed battery terminals including 120mm2 size. EG Electronics introduced Battery terminal for 120mm2 with ensured fit to customer cable.

7 | 7 Case Studies Front Hatch Switch – Truck Application Operator needs to ensure that the front hatch is closed when vehicle is in use. Front hatch switch with sealed connector and mounting bracket to give operator indication of closed hatch. EG Electronics supplies complete switch with added value through supply and quality ensurance. 1-Pole Junction Box – Truck Application The main power distribution to be connected between the engine and chassi on the vehicle. Customised 1-Pole junction box ensures a safe transfer, vehicle safety in focus. The housing collapses upon crash protecting unit. EG Electronics has been an development partner through the process including testing and deisign. Dashboard cooling fan – Truck Application Heat from radio system behind dashboard in cabin, to avoid heat problems a fan was required. Customised fan solution with mounting bracket dimensioned to application. EG Electronics supply complete solution to production line and secures delivery and supplier quality.

8 | 8 Case Studies Auxiliary Starter – Truck Application Battery pack is located in narrow and a space with no easy access a solution to give Auxiliary startpower was initiated. Auxiliary starter with high focus on easy access for operator and secure design in case of emergency. Housing collapses if hit and neutralises power cords. EG Electronics is a development partner supporting with project management and test partner and later serial supply. Mobile Cradle – Truck Application For in-cabin interface for smartphones to be used with insert to fit all smartphones. Cradle that can be used with various inserts in order to create a universal solution. EG Electronics supplies complete cradle to production sites and ensures supplier quality and supply. Terminal Insulator – Truck Application Protection of the plus pole on the startmotor on the vehicle from dust and dirt. Customized insulator based on the outline of the pole and surrounding design. EG Electronics have realized product from demand to serial product. Including 3D modelling and manufacturing process.

9 | 9 Case Studies Key Switch Molex Microfit– Mining Equipment Key solution is used to give the operator access to vehicle functions. Solution where a special setup of key functions were requested and solution is mounted in PCB with Molex Microfit connector. EG Electronics supplies a key solution with functions and special cable with connector. Delivery setup to tier1 cab supplier. Auxiliary Fuse Holder – Material Handling For all auxiliary functions a fuseholder is requiered on a vehicle to ensure circuit protection. A modular fuseholder was introduced with special color coding to avoid faulty connection. EG Electronics supply a mounted fuseholder according to customer requirement. Delivery setup to OEM & Tier1 supplier.


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