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Published byHollie Ward Modified over 8 years ago
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Team Members: Team Leader- Kenny Roggow BSAC- Ozair Chaudhry Communicator- Evan Joyce BWIG- Adam Goon Advisor- Professor John Webster, Department of Biomedical Engineering Client- Greg Gion, Medical Art Prosthetics LLC
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Why build a chamber? Existing Storage Client Requirements Chamber Construction Design Alternatives Future Work
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Client is an anaplastologist specializing in facial prosthetics Patients include: ◦ 50% cancer related ◦ 25% congenital ◦ 25% trauma related Average cost is $3000-4000 Usually last 2-3 years
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Lifespan of prosthetic ◦ Moisture causes Candida albican and other fungal growth Embeds in silicone rubber Makes prosthetic unusable ◦ Safe storage is important Delicate parts UV degrades silicone rubber
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Stored in makeshift containers ◦ Damage from pets or children ◦ Delicate surfaces damaged when not in use Create standardized chamber for protection ◦ Fit array of prosthetics ◦ Stabilization ◦ Antimicrobial element
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Cardboard containers ◦ Stuffed with tissue paper for shipping Plastic orthodontic retainer case ◦ Have holes for ventilation
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Aesthetically pleasing Variety of prosthetics Reproduced easily Safeguard and stabilize Everyday use Shipping Antimicrobial element Inhibit fungal growth Decrease moisture
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Air tight Lexan case Top stabilizer stem ◦ Attached to chamber lid with Velcro ◦ Soft putty ◦ Suction cup-orbital Alternative base
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16.8 cm 13.0 cm 10.4 cm Stabilizing Base Lexan Case Velcro Prosthetic Stabilizing Stem Putty/suction cup Chamber Construction
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Sheet of polystyrene is heated Vacuum pulls plastic over clients mold Creates negative of patient’s prosthetic
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Two part silicone rubber ◦ Vinyl polysiloxane Prosthetic placed in mixture while curing Accurate rigid negative of prosthetic
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Wide range of uses Rests in base of chamber ◦ Situated with Velcro Porous material ◦ Compresses to custom fit ◦ Absorbs moisture Periodic replacement is necessary
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Cost (0.05) Reproducibility (0.2) User – Friendly (0.25) Durability (0.2) Stabilization (0.25) Total Vacuum Form9.45 6 1.2 7 1.75 6 1.2 6 1.5 6.1 Impression Mold 7.35 5 1.0 4 1.0 8 1.6 9 2.25 6.2 Polyurethane Foam 5.25 9 1.8 9 2.25 7 1.4 8 2.0 7.70
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Silver Ion Spray ◦ Kills wide spectrum of fungus ◦ Applied to prosthetic or base ◦ Well understood in its antimicrobial effects ◦ Shuts down enzymes Supplement to current cleaning method
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Construction Testing of stabilization Testing of silver spray for antimicrobial effect
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Questions?
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www.huntsmancancer.org/.../facialProsthetics.jsp The efficacy of antifungal agents incorporated into a facial prosthetic silicone elastomer, Journal of Prosthetic Dentistry http://www.gsioutdoors.com/list.aspx?c=18&sc2=74 www.build-stuff.com/001book_vacuum_forming.ht http://www.sultanintl.com/sw/swchannel/images/users/14868/Silg iMixImpression_L2.jpg http://www.deccofelt.com/images/circles/big/polyurethane_foam- big.jpg http://www.silversanitizer.com/ http://www.oacdental.com/img/dtl_niteGrind.jpg For pictures (in order of appearance)
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