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AGC Chemicals Americas, Inc. Fluorochemical Technical Solutions –

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Presentation on theme: "AGC Chemicals Americas, Inc. Fluorochemical Technical Solutions –"— Presentation transcript:

1 AGC Chemicals Americas, Inc. Fluorochemical Technical Solutions –

2 AGC Testing Center Application Development Product Development Technical Support Opened 2007

3 Polyurethanes Products Supported

4 Fluoropolymer Testing Capabilities Rheometry Environmental Studies Environmental Studies Material Identification Material Identification Color Analysis Optical Microscopy Optical Microscopy Thermal Analysis Physical Testing

5 Fluorinated Solvents Polurethanes Fluoropolymer Coatings Fluoropolymer Coatings Water and Oil Repellets for Paper Water and Oil Repellets for Paper Fluorochemical Product Lines

6 Fluoropolymer Product Lines Custom Compounds Fluoroelastomers Fluoropolymer Resins

7 Physical Testing  Tensile/Elongation/ Tear  Instrumented Wear Testing  Dynamic Mechanical Analysis (DMA)  Compression Set  Impact  Hardness Nine Wear Testers

8 Environmental Studies  Heat Aging  Fluid Immersion  Weatherability  Accelerated  External Aluminum block aging ovens for chemical compatibility testing

9 Material Identification  Gas Chromatography  Infrared (FTIR) w/ Microscope  UV/Vis/NIR FTIR with microscope

10 Thermal Analysis  Differential Scanning Calorimetry (DSC)  Thermal Gravimetric Analysis (TGA)  Thermal Mechanical Analyzer (TMA)  Brittle Point  Flash Point Thermal Gravimetric Analyzer

11 Rheometry  Melt Indexing  Capillary  Thermoset (RPA 2000P) Capillary Die Rheometer

12 Color Analysis  Press for color match  Light box  Color-matching software Spectrophotometer

13 Optical Microscopy  Looks for imperfections  Analyzes dispersions Optical Microscope w/camera

14 Fluorochemical Testing Capabilities

15 [Maybe translate this text into some kind of “visualization” diagram] Simulates Customer’s Manufacturing Solve Problems Predict Performance At Low Cost Lab Advantages

16 [This slide links to slide 5, followed by slides 14-17 ] AsahiGuard Lab – Papermaking

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19 AsahiGuard Lab – Post Coating

20 AsahiGuard Lab – Exposure Testing

21 Determine Product Performance Decades of Technical Expertise Application Support Lab Advantages

22 LUMIFLON Lab – Making Coatings [This slide links to slide 5, followed by slides 14-17 ]

23 Fluoropolymer Coatings  Abrasion  Adhesion  Gloss checks  Hardness & flexibility  Viscosity Spray Application Hood

24 Fluoropolymer Coatings Xenon Exposure System  External test fence  QUV accelerated weather test  QFog environmental chamber

25 Engineered Solutions Application Development Assistance Polyol Analysis Polyols for Polyurethanes Lab Advantages

26 [This slide links to slide 5, followed by slides 14-17 ] Polyols for Polyurethanes

27 Polyols for Polyurethanes Testing Preminol ® and Excenol ®  Acid Value  Density  Unsaturation  Viscosity  Water Content Lab Viscometer

28 [Maybe translate this text into some kind of “visualization” diagram] Cleaning Trials Compatibility Studies Solvent Sample Analysis Lab Advantages

29 Fluorinated Solvents – Precision Cleaning [This slide links to slide 5, followed by slides 14-17 ]

30 Fluorinated Solvents  Acidity  Application development  Chloride residue  Composition by GC  Distillation and solvent reclamation Relative Evaporation Rate Study

31 Fluorinated Solvents Testing  FTIR  Moisture  NVR  Plastic and elastomer compatibility  Flashpoint  On site vapor degreaser Shaker Test

32 Fluoropolymer Testing Capabilities

33 On Site Molding Capabilities Technical Expertise Product Development Lab Advantages

34 For Critical Applications

35 Testing Capabilities  Two Instron load frames  Surface/volume resistivity  Hardness  Brittle point  FTIR & UV/vis/Near IR  Pressure vessel  Color-matching  Compression set  Immersion testing  Various ovens RPA 2000P Rubber Process Analyzer

36 Application & Product Development  Single and twin extruders  Lab-scale internal mixer/rheometer with various rotor configurations  Press  Injection molder  Compression molder Two Roll Mill Compounder

37 On Site Extruders and Film Machine Customized Color- matching Application Development Lab Advantages

38 For High Temp/Chemical Resistance

39 Testing Capabilities  Specific gravity  Tensile strength & elongation  CIELAB color analysis  Pigment dispersion analysis  TGA & DSC  Optical microscope w/camera  FT-IR  Impact testing & hardness  Melt flow indexer  Conductivity/resistivity  Capillary rheometer Color Meter Test

40 Application & Product Development  Twin screw extruder  110 ton injection molder  Film extrusion line  Injection molder  Compression molder  Internal mixer for small batches Single Screw Extruder

41 [Maybe translate this text into some kind of “visualization” diagram] Full Suite of Testing Services Decades of Technical Expertise On Site Molding Machines Lab Advantages

42 For Wear Resistance & High Strength

43 Testing Capabilites  Olympus stereo zoom microscope  Specific gravity  Nitrogen tube furnace for filler contents  Bulk density  Shore hardness & wear testing  Slit flow tester  Deformation under load testers  Instron with environmental chamber  TGA, DSC, TMA Tensile Elongation Test

44 Application Development  Blue M PID controlled oven for sintering (inert gas)  South Bend engine lathe  Automolder  Sonic & air jet sieves  Ro-Tap sieve-shaker  Carver hydraulic presses  Various billet & test specimen molds Automatic Molding Machine

45 Equipment Highlights

46 Fluon® Filled PTFE Compounds Equipment Highlights Vertical Centrifugal Mill

47 Fluon® Filled PTFE Compounds Nine Wear Testers Equipment Highlights

48 Fluon® Filled PTFE Compounds Tube Furnace for Filler Content Equipment Highlights

49 Fluon® Filled PTFE Compounds Manual Holding Press Equipment Highlights

50 Fluon® Melt Processable Compounds Film Extrusion Line

51 Fluon® Melt Processable Compounds Twin Screw Extruder

52 Fluon® Melt Processable Compounds 110 Ton Injection Molding Machine w/ Family Mold Equipment Highlights

53 AsahiGuard E-Series Oil/Water Repellents BTG Mutek™ Gauge Particle Charge Detector

54 AsahiGuard E-Series Oil/Water Repellents Canadian Standard Freeness Tester

55 QUV Weatherometer LUMIFLON™ Fluoropolymer Resins

56 Q-FOG Salt Fog Cabinet LUMIFLON™ Fluoropolymer Resins

57 External Test Fence LUMIFLON™ Fluoropolymer Resins

58 AFLAS® Fluoroelastomers Injection Molding Machine

59 AFLAS® Fluoroelastomers Press

60 Aluminum block aging ovens for chemical compatibility testing AFLAS® Fluoroelastomers Custom Pressure Vessel

61 AFLAS® Fluoroelastomers Haake Rheomix

62 AsahiKlin Fluorosolvents Vapor Degreaser

63 AsahiKlin Fluorosolvents Particle Analyzer

64 AsahiKlin Fluorosolvents Karl Fischer Moisture Analyzer

65 Cantilever Bending Compression Dynamic Mechanical Analyzer Analytical Lab

66 Thermal Mechanical Analyzer Analytical Lab

67 Differential Scanning Calorimeter Analytical Lab

68 Thermal Gravimetric Analyzer Analytical Lab

69 Perkin Elmer FTIR with Diamond UATR

70 Analytical Lab Impact Brittle Point Tester

71 Analytical Lab UV Vis NIR Spectrophotometer

72 Developing New Applications

73 Fluon® Filled PTFE Compounds  Formulating and compounding samples  Compression molding  Automatic molding  Instrumented wear testing

74 Fluon® Melt Processable Compounds  Formulating and compounding samples  Injection molding  Compression molding  Extrusion of strands/pellets, films and profiles  Color-matching  Rheological analyses

75 AFLAS® Fluoroelastomers  Formulating and compounding  Compression molding  Injection molding  Fluid compatibility testing  Curing techniques

76 LUMIFLON™ Fluoropolymer Resins  Paint formulating  Weather testing  Performance property testing  Testing on metal, wood, concrete and plastics

77 Intelligent Resins, Custom Compounds Smart Chemistry Solutions In Summary Call Us Today. Let’s Talk Solutions!


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