1. Automotive Differential

2. Powertrain and Drivetrain2

3. Differential Functions
The differential has three jobs:
To aim the engine power at the wheels
To act as the final gear reduction in the vehicle, slowing the rotational speed of the transmission one final time before it hits the wheels
To transmit the power to the wheels while allowing them to rotate at different speeds (This is the one that earned the differential its name.) 3

4. Turning Paths
Car wheels spin at different speeds, especially when turning. You can see from the figure that each wheel travels a different distance through the turn, and that the inside wheels travel a shorter distance than the outside wheels. Since speed is equal to the distance traveled divided by the time it takes to go that distance, the wheels that travel a shorter distance travel at a lower speed. Also note that the front wheels travel a different distance than the rear wheels.
For the non-driven wheels on your car -- the front wheels on a rear-wheel drive car, the back wheels on a front-wheel drive car -- this is not an issue. There is no connection between them, so they spin independently. But the driven wheels are linked together so that a single engine and transmission can turn both wheels. If your car did not have a differential, the wheels would have to be locked together, forced to spin at the same speed. 4

5. FWD and RWD
The differential is a device that splits the engine torque two ways, allowing each output to spin at a different speed. 5

6. All-Wheel Drive
The differential is found on all modern cars and trucks, and also in many all-wheel-drive (full-time four-wheel-drive) vehicles. These all-wheel-drive vehicles need a differential between each set of drive wheels, and they need one between the front and the back wheels as well, because the front wheels travel a different distance through a turn than the rear wheels.
Part-time four-wheel-drive systems don't have a differential between the front and rear wheels; instead, they are locked together so that the front and rear wheels have to turn at the same average speed. This is why these vehicles are hard to turn on concrete when the four-wheel-drive system is engaged. 6

7. Open Differential
We will start with the simplest type of differential, called an open differential. First we'll need to explore some terminology: The image, labels the components of an open differential. 7

8. Open Differential 2
When a car is driving straight down the road, both drive wheels are spinning at the same speed. The input pinion is turning the ring gear and cage, and none of the pinions within the cage are rotating -- both side gears are effectively locked to the cage.
Note that the input pinion is a smaller gear than the ring gear; this is the last gear reduction in the car. You may have heard terms like rear axle ratio or final drive ratio. These refer to the gear ratio in the differential. If the final drive ratio is 4.10, then the ring gear has 4.10 times as many teeth as the input pinion gear.
When a car makes a turn, the wheels must spin at different speeds.
The pinions in the cage start to spin as the car begins to turn, allowing the wheels to move at different speeds. The inside wheel spins slower than the cage, while the outside wheel spins faster. 8

9. Differential and Traction
The open differential always applies the same amount of torque to each wheel. There are two factors that determine how much torque can be applied to the wheels: equipment and traction. In dry conditions, when there is plenty of traction, the amount of torque applied to the wheels is limited by the engine and gearing; in a low traction situation, such as when driving on ice, the amount of torque is limited to the greatest amount that will not cause a wheel to slip under those conditions. So, even though a car may be able to produce more torque, there needs to be enough traction to transmit that torque to the ground. If you give the car more gas after the wheels start to slip, the wheels will just spin faster.
Now what happens if one of the drive wheels has good traction, and the other one is on ice? This is where the problem with open differentials comes in.
Remember that the open differential always applies the same torque to both wheels, and the maximum amount of torque is limited to the greatest amount that will not make the wheels slip. It doesn't take much torque to make a tire slip on ice. And when the wheel with good traction is only getting the very small amount of torque that can be applied to the wheel with less traction, your car isn't going to move very much. 9

10. Differential and Traction 2
Another time open differentials might get you into trouble is when you are driving off-road. If you have a four-wheel drive truck, or an SUV, with an open differential on both the front and the back, you could get stuck. Now, remember -- as mentioned previously, the open differential always applies the same torque to both wheels. If one of the front tires and one of the back tires comes off the ground, they will just spin helplessly in the air, and you won't be able to move at all.
The solution to these problems is the limited slip differential (LSD). Limited slip differentials use various mechanisms to allow normal differential action when going around turns. When a wheel slips, they allow more torque to be transferred to the non-slipping wheel. 10

11. Clutch Type LSD
This type of LSD has all of the same components as an open differential, but it adds a spring pack and a set of clutches. Some of these have a cone clutch that is just like the synchronizers in a manual transmission.
The spring pack pushes the side gears against the clutches, which are attached to the cage. Both side gears spin with the cage when both wheels are moving at the same speed, and the clutches aren't really needed -- the only time the clutches step in is when something happens to make one wheel spin faster than the other, as in a turn. The clutches fight this behavior, wanting both wheels to go the same speed. If one wheel wants to spin faster than the other, it must first overpower the clutch. The stiffness of the springs combined with the friction of the clutch determine how much torque it takes to overpower it.
Getting back to the situation in which one drive wheel is on the ice and the other one has good traction: With this limited slip differential, even though the wheel on the ice is not able to transmit much torque to the ground, the other wheel will still get the torque it needs to move. The torque supplied to the wheel not on the ice is equal to the amount of torque it takes to overpower the clutches. The result is that you can move forward, although still not with the full power of your car. 11

12. Viscous Coupling
The viscous coupling is often found in all-wheel-drive vehicles. It is commonly used to link the back wheels to the front wheels so that when one set of wheels starts to slip, torque will be transferred to the other set. The viscous coupling has two sets of plates inside a sealed housing that is filled with a thick fluid. One set of plates is connected to each output shaft. Under normal conditions, both sets of plates and the viscous fluid spin at the same speed. When one set of wheels tries to spin faster, perhaps because it is slipping, the set of plates corresponding to those wheels spins faster than the other. The viscous fluid, stuck between the plates, tries to catch up with the faster disks, dragging the slower disks along. This transfers more torque to the slower moving wheels -- the wheels that are not slipping.
When a car is turning, the difference in speed between the wheels is not as large as when one wheel is slipping. The faster the plates are spinning relative to each other, the more torque the viscous coupling transfers. The coupling does not interfere with turns because the amount of torque transferred during a turn is so small. However, this also highlights a disadvantage of the viscous coupling: No torque transfer will occur until a wheel actually starts slipping. 12

13. Locking Differential
The locking differential is useful for serious off-road vehicles. This type of differential has the same parts as an open differential, but adds an electric, pneumatic or hydraulic mechanism to lock the two output pinions together.
This mechanism is usually activated manually by switch, and when activated, both wheels will spin at the same speed. If one wheel ends up off the ground, the other wheel won't know or care. Both wheels will continue to spin at the same speed as if nothing had changed. 13

14. Torsen
The Torsen differential* is a purely mechanical device; it has no electronics, clutches or viscous fluids.
The Torsen (from Torque Sensing) works as an open differential when the amount of torque going to each wheel is equal. As soon as one wheel starts to lose traction, the difference in torque causes the gears in the Torsen differential to bind together. The design of the gears in the differential determines the torque bias ratio. For instance, if a particular Torsen differential is designed with a 5:1 bias ratio, it is capable of applying up to five times more torque to the wheel that has good traction.
These devices are often used in high-performance all-wheel-drive vehicles. Like the viscous coupling, they are often used to transfer power between the front and rear wheels. In this application, the Torsen is superior to the viscous coupling because it transfers torque to the stable wheels before the actual slipping occurs.
However, if one set of wheels loses traction completely, the Torsen differential will be unable to supply any torque to the other set of wheels. The bias ratio determines how much torque can be transferred, and five times zero is zero. 14