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Published byElaine Daniels Modified over 8 years ago
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Dissolution tester Pharma test GembH (Germany) Pharma test GembH (Germany)
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용출 시험의 정의 용출 시험이라 함은 정제, 산제, 좌제 등의 제형을 용매가 채워진 정해진 규격의 vessel 에 투입하여 녹아 나오는 정도를 측정하는 것으로, 이때 시간에 따라 녹아 나오는 정도에 대한 정보는 인체 내에서의 활성 물질의 반응과 제품의 제형에 대한 품질관리에 매우 중요한 자료가 된다.
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품질관리 용출 되는 정도의 곡선이 주어진 기준 곡선과 부합하는가 ? 용출 되는 활성성분의 양이 주어진 각각의 시간에 따라 주어진 그래프와 일치 하는가 ? Example: Dissolved amount: After 5 min = 30 % OK/NOK? After 20 min = 80% OK/NOK? After 50 min = 85% OK/NOK?
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연구 및 개발부 Pharmaceutical oral dosage form (tablet, etc.) In vivo Drug release Dissolution Characteristics (time, where is the dosage form dissolving, dissolution curve etc.) ?
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약전에 주어진 규격 Shaft Material, Size and Wobble Vessel Material and Dimension Paddle Dimension Stirring Speed (± 4%) Sampling Position Centring of Stirring Tool Paddle Position Temperature (37 ± 0.5 °C) Media must be deaerated
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용출 결과에 영향을 끼치는 인자들 TypeRatingInfluence degree TemperatureNot too significantlinear Speedsignificant10-30% Vibrationreasonable5-10% Centricityreasonable± 5-15% Dissolved Gassignificant± 50% Media pHreasonable± 5-10% Media Contaminationsignificant± 20-45% Sampling positionNot too significant± 1-3%
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기계적인 인자의 calibration Calibration parameter Usp24 tolerances Point of measurement Proposed tolerances Proposed frequency Height check 25±2 ㎜ Paddle/basket bottom 25±2 ㎜ At time of use if vessels are removed Basket wobble ±1 ㎜ as run out Bottom of basket rim ≤1.0 ㎜ total run out Every 3 months Rotational speed ±4%Not applicable±1 rpmEvery 3 months Vessel/shaft centering 2 ㎜ from center line Center line 2 ㎜ from center line Every 3 months Vessel temperature 37±0.5°CNot applicable37±0.5°CAt time of use Bath levelLevelBase plateLevelEvery 3 months Shaft wobbleno significant wobble 2 ㎝ above top of paddle blade ≤0.5 ㎜ total run out Every 3 months Paddle/basket dimensions See USP Upon receipt
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Vessel dimensionsSee USP Upon receipt Degassing technique NCDA2 passes calibration Not applicableNCDA2 passes calibration Once per year Proposed parameters under investigation Paddle/basket examination NoneNot applicableNo gross defects as determined by visual inspection At time of use Shaft verticalityNoneAbove vesselVertical as measured by a bubble level Every 3 months Visual inspection of belts; check ball bearings NoneNot applicableBelts are tight, clean, free of cracks, properly aligned; shaft turns freely Every 3 months VibrationNoneBase plate while operating at 100 rpm ≤ 0.2mil Every 3 months
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약전에 의한 용출법 Apparatus 1 Apparatus 2 Apparatus 3 Apparatus 4 Used for Tablets, Capsules, especially when the media is changed during the test run Standard Apparatus, used for solid dosage forms BioDiss: Used when the medium and the pH is changed continuously Used for lipophilic solid dosage forms suppositories and soft capsules
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Apparatus 5 Apparatus 6 Disks and Extraction cells are used to test transdermal patches. The Rotating cylinder is used to Test Transdermal patches. PTSWO: Special Tester for Suppositories, Soft Gels and similar products
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탈기, 용매의 제조 “ The United States Pharmacopoeia (USP) ” recognises that dissolved gases in the Dissolution Media may affect Dissolution Test Results and recommends that gases should be removed before the test is performed ” (USP23/NF18) Prepared Medium to reproducible standards USP prescription of : Heating, Circulating and Vacuum The Temperature of the Media must be in the range of 37 +/- 0,5 °C
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탈기의 중요성 Particle with associated air bubble. The dissolution process is highly influenced.
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Media preparation system
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PT-DDS 4
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용출기의 구성 실례 1. Auto sampling system 2. Flow through cell
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3. On-line UV analyze 4. On-line LC analyze
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Pharma test 용출기의 우수점 Vibration absorber
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Drawer Staggered Start PHARMA TEST offers a staggered start feature since more than 28 years now. Stirrer clamp screw
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Stirrer drive Built-in Printer A built-in printing center which will print a Test Log (speed, temperature, sampling sequence, detected errors) but also a PQ slip which can be used to record the Qualification Results of the Dissolution Bath
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interchange 의 편리성 pH meter(option) 가 부착되 어 있어 용매의 pH 를 monitoring 할 수 있음 paddle 의 회전축에 다공판 을 설치하여 paddle 의 회전 에 따른 pulse 를 감지하여 rpm 을 자동으로 조정. 자체에 validation program 과 calibration program 이 내 장 Self-diagnostic system 독일에서 생산되고 pharma test 사에서 품질과 성능을 인증하는 제품임
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