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Published byLucinda Rogers Modified over 8 years ago
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DuPont™ Cerenol™ A New Family of Sustainable and Environmentally Friendly Materials
The 12th Annual Green Chemistry and Engineering Conference June 24-26, 2008, Washington DC Hari B Sunkara DuPont Central & Research Development
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Agenda Introduction DuPont™ Cerenol™ Cerenol™ vs Commercial Polyols
DuPont sustainability goals PDO based polymers and products DuPont™ Cerenol™ Products, processes and properties Cerenol™ vs Commercial Polyols Cerenol™ Based Products Hytrel® RS Thermoplastic Elastomers Performance Coatings
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Sustainable Growth Trends
Growth in developing countries Increased food production Renewable energy and materials Greater safety and security Increased connectivity
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DuPont 2015 Sustainability Goals
Marketplace goals Double R&D investment in environmentally smart market opportunities. Grow annual revenue $2 billion or more from products that create energy-efficiency and/or reduce greenhouse gas emissions. Double annual revenue to $8 billion from non-depletable resources. Introduce at least 1,000 new safety products or services.
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DuPont Tate and Lyle Bio PDO™ manufacturing facility
DuPont Applied BioSciences uses science to bring breakthrough biotechnology-based products to the world. DuPont Tate and Lyle Bio PDO™ manufacturing facility Businesses BioMaterials BioFuels BioSpecialties BioMedical Key Products PDO-based polymers and products Biobutanol/Cellulosic ethanol Peptides Medical adhesives & embolics Omega-3 fatty acids
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Examples of final product brands
Bio-PDO™ serves as a building block for diverse applications and markets Ingredient Brand Markets Examples of final product brands Textile Fibers Smartstrand Carpet Fibers Resins, Films, etc. Bio-PDO™ Zemea™ Susterra™ Direct Applications Specialty Applications Elastomers Stretch Fibers Zemea™ & SusterraTM are registered trademarks of the DuPont Tate & Lyle Bio Products Company
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Agenda Introduction DuPont™ Cerenol™ Cerenol™ vs Commercial Polyols
DuPont sustainability goals PDO based polymers and products DuPont™ Cerenol™ Products, processes and properties Cerenol™ vs Commercial Polyols Cerenol™ Based Products Hytrel® RS Thermoplastic Elastomers Performance Coatings
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[ ] Cerenol™ is a family of high performance renewably sourced polyols
Biomass Feed Stock Bio-PDO™ Cerenol™ Zemea™ Susterra™ Products Structure Bio Content Homopolymer (H-Series) 100% Copolyetherglycol (G-Series) 70-80% Polyetherglycol ester (E-Series) 50-60% O C [ ] OH H n O C [ H ] OH ROC O COR n
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Cerenol™ uses an environmentally Friendly Process
Cerenol™ batch manufacturing facility Process benefits Renewably sourced ingredient One step polycondensation process Safer manufacturing process Less energy consumption Less GHG emission Low toxic product Inherent Biodegradability
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Cerenol™ Commercial Homopolymers
Typical Property Ranges Property Cerenol H650 H1000 H1400 H2000 H2400 Molecular weight Hydroxl number Unsaturation, meq/g 0.02 max OH Functionality ~2 Alkalinity, meq/30 kg Color, APHA 50 max Melting point (Tm), oC 9 - 11 40 oC, g/cc 1.019 1.018 1.017 1.016 oC, cP
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Cerenol™ has led to multiple inventions on products, processes and uses
Filed applications on product, process and applications Filed applications by market Specialty polymers Functional fluids Product & Processes Product Applications Coatings & Inks Personal care Fibers >90 US Patent Applications Filed Granted/Published
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Agenda Introduction DuPont™ Cerenol™ Cerenol™ vs Commercial Polyols
DuPont sustainability goals PDO based polymers and products DuPont™ Cerenol™ Products, processes and properties Cerenol™ vs Commercial Polyols Cerenol™ Based Products Hytrel® RS Thermoplastic Elastomers Performance Coatings
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Cerenol™ compares best to high performance polyether diols
Petroleum Based Synthetic Polyether Diols Polyethylene glycol (PEG) Polypropylene glycol (PPG) Polyethylene-propylene glycols (EO/PO) Polytetramethylene ether glycol (PTMEG) Vegetable Oil based Polyols (Oleochemical Polyols) Soy bean oil based polyols Castor oil
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Cerenol™ is an ideal soft segment for thermoplastic elastomers
Properties of Cerenol™ vs. other Polyols
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Cerenol™ is relatively amorphous and easy processable polyol
Properties of Cerenol™ vs Fossil fuel based Polyols
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Universal V4.2E TA Instruments
Cerenol™ has comparable Thermo-oxidative stability vs. PTMEG in spite the higher ether links Cerenol™ vs PTMEG 16.00min 99.12% 59.01min 50.00% 92.24min 20.00% 97.99% 58.54min 92.12min 20 40 60 80 100 120 Weight (%) 140 160 180 200 Time (min) PTMEG 1400 ––––––– Cerenol 1400 Universal V4.2E TA Instruments Isothermal at 175 oC in air
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Cerenol™ is an excellent ingredient for both thermoset and thermoplastic polymers
Properties of Cerenol™ vs. Biobased polyols Typical Properties Cerenol™ H2000 Biobased Polyol Molecular weight 2010 1700 1100 Hydroxyl number, mg KOH/g 56 235 Hydroxyl type Primary Secondary OH Functionality 2 2 (average) 4.4 (average) 25 oC, cP 1840 4500 8900 Density, g/mL 1.02 (40 oC) 1.00 1.01 Color 50 APHA (Max) < 1 G < 2 G Flash point, oC > 230 > 130 >130 Acid value, mg KOH/g 0.003 0.30 1.7 Water, ppm <500 500 3000
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Greenhouse Gas Emissions
Cerenol™ reduces the environmental footprint vs. PTMEG (cradle to gate life cycle analysis) Fossil Energy Greenhouse Gas Emissions 40% 3 (Industry average4) 3 42% (Industry average4) 1Industry Average: 39% Reppe, 26% GEMINOX, 21% Davy, 14% Mitsubishi
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Agenda Introduction DuPont™ Cerenol™ Cerenol™ vs. Commercial Polyols
DuPont sustainability goals PDO based polymers and products DuPont™ Cerenol™ Products, processes and properties Cerenol™ vs. Commercial Polyols Cerenol™ Based Products Hytrel® RS Thermoplastic Elastomers Performance Coatings
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Cerenol™ Based Products from DuPont
DuPont™ Hytrel® RS Thermoplastic Elastomer 25-60% Renewable content Comparable performance to standard grades of Hytrel® Performance Coatings for new automotive primers and clearcoats Cerenol™ is used as an additive Improved flexibility and chip resistance Imron® polyurethane enamels Superior durability, gloss and color retention --
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Cerenol™ is more compatible with PBT Hard segment than PTMEG
CLEAR MELT 60 PTMEG Soft segment content (%wt) 40 Cerenol™ 20 PHASED MELT 1000 1500 2000 2500 Polyether Polyol Mn (g/mol)
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Cerenol™ enhances performance of COPE resins
Standard Renewable Less Stiffness at - 40oC Improved elastic recovery
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Cerenol™ vs. PTMEG-COPE Aging Performance
HEAT UV OIL Cerenol™ Sample PTMEG Sample Changing from PTMEG to Cerenol™ as a soft segment does not impact aging despite the increase in ether linkages
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Durability of Clear coats
Cerenol™ in Performance Coatings (US Patents: 6,875,514; 7,169,475; 7,268,182) Improvement in chip resistance Improvement in flexibility Hardness retention Durability of Clear coats 4+ years of Florida exposure Comparable or better retention of gloss and DOI Cerenol™ formulation Control
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Cerenol™ in Performance Coatings
Adhesion Improvement Decrease in coating dry time
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www.cerenol.dupont.com www.renewable.dupont.com
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