1. Leading Investment Casting Manufacturer in India
Welcome to
Leading Investment Casting Manufacturer in India
[Foundry Approvals]

2. RTCPL is aggregated to the following certificates :
The Company
The seeds of Rajan Techno Cast Pvt. Ltd. were sown in 1992 by Mr. Parshottambhai Patel, with production capacity of 20 Tones of Lost Wax Investment Castings per month. Since then we have progressed exponentially and today the company produces 120 Tons of lost wax Investment Castings per month. Till now we have developed more than 1700 components applicable to a wide range of Industries and today we are one of the largest manufacturers of lost wax investment castings in INDIA.
This success and continuous growth was only possible because of our commitment to produce best quality Investment Castings with on time deliveries
Today RTCPL has team of well qualified and professional team of engineers, technicians and workers to satisfy your needs.
RTCPL is aggregated to the following certificates :
» PED 97/23/EC by TUV NORD. » AD 2000 Merkblatt W0 by TUV NORD. » American Bureau of Shipping (ABS). » Bureau Verities Marine Approval. » Lloyds Register of Shipping.
» DNV-GL Approval.
» Norsok M-650 Approval
» ISO/TS 16949:2009
» ISO : 2004
» BS OHSAS : 2007

3. www.rajantechcast.com info@rajantechcast.com
Vision
We shall strive to be leaders in this business by offering products of a world class quality, and through constant technological innovation. We understand the needs of our customers and shall stay focused on them by offering them products, service and solutions of the highest quality.
Mission
» To develop long-term business relations with its customers. » Poised to be Global Investment casting manufacturer. » To grow steadily and becoming profitable gradually.
Our Strength
»  On time Delivery. »  Superior Investment Castings quality adhering to various standards. »  Flexibility in planning and development of Samples for approval. »  Continuous training of our engineers and technicians for best efficiency and quality workmanship.
Since the inception of RTCPL till now we have successfully developed more than 2500 different variety of castings.
Why RAJAN TECHNO CAST!!
»  Professionally managed Investment Casting foundry. »  Flexibility for quantities - large/med./small series all can be produced. »  Well qualified & experienced skilled staff. »  Consistent Quality.
»  Shorter lead time for sample development.
»  Quick responses to inquiries / RFQs.
»  Specific project managers for large requirements.
»  Vision to grow with the customers & keep long term business relations.

4. Countries of exports: Germany Italy Spain USA France Belgium
General Information
Total no. of employees: 300
Available spare capacity: 30 tons per month (60 tons per year)
Present production in tons per annum: 1300 tons (Year ended 2013)
Sales turnover: INR 700 Million (€ 10 Million) (for year ended 2013)
Countries of exports:
Germany
Italy
Spain
USA
France
Belgium
United Kingdom
Austria
Turkey
Denmark
Canada
Sweden

5. Materials poured at RTCPL
Capabilities
Materials poured at RTCPL
ASTM
DIN
Carbon Steels
A216 – WCB
1.0619
A216 – WCC -
A352 – LCC
1.1138
A352 – LCB
Low Alloy Steels
A217 – WC1
1.5419
A217 – WC4
A217 – WC5
A217 – WC6
1.7356
A217 – WC9
1.7379
A217 – WC11
A217 – C5
1.7363
A217 – C12
A217 – C12A
Martensitic Steels
A743 – CA15
1.4008
A73 – CA40
1.4028
A73 CA-6NM
1.4313
ASTM
DIN
Heat Resisting Steels
A297 – HF
1.4825
A297 – HH
1.4837
A297 – HI
1.4846
A297 – HK
1.4848 -
1.4749
A297 – HD
1.4823
Austenitic Stainless Steels
A351 – CF8
1.4308
A351 – CF8M
1.4408
A351 – CF3
1.4306
A351 – CF3M
1.4404/1.4409
A351 - CF8C
1.4827
A351 – CF10
A351 – CK20
1.4843
A351 – CH20
A351 – CN7M
1.4500
A351 – CG8M
1.4431
A351 – CG3M
ASTM
DIN
Austenitic
Ferrite
Duplex
Steels
A351 – CF3MN
1.4435
A351 – CD4MCu -
A351 – CG6MMN
1.3964
A351 – CK3MCuN
Super Duplex Stainless Steels
A890 – GR1A
A890 – GR2A
A890 – GR3A
A890 – GR4A
A890 – GR5A
A890 – GR6A
Cobalt Based Alloys
STELLITE 3
STELLITE 6
STELLITE 21
STELLITE 31
Tribally T 400
ASTM
DIN
Nickel Based Super Alloys
A494 – M-35-1
2.4365
A494 – M-35-2 -
A494 – M-30 C
A494 – N-12MV
A494 – N-7M
A494 – CY40
2.4816
A494 – CW 12MW
2.4686
A494 – CW6M
A494 – CW2M
2.4610
A494 – CW6MC
2.4856
A494 – CX2MW
2.4602
A494 – Cu5MCuC
2.4858
A560 – 50Cr50Ni
A560 – 50Cr50Ni-Nb
2.4813
A560 – 60Cr40Ni
Weight range kg to kg/piece.

6. www.rajantechcast.com info@rajantechcast.com
Process
The Dies (Patterns/Tools) are manufactured using latest CAD/CAM facilities.
RTCPL also provides technical support to its customers to develop
cost saving and more efficient products.
Injection and production of wax pattern from Dies (Patterns/tools)
. All Wax patterns are 100% dimensionally checked.
- No. of wax injection press - 22.
- Central Air Conditioner Tons.
- De humidifiers - 25 Tons.
- Robotic Shelling System shells/day .
The Wax pattern after forming the tree or cluster
undergoes the ceramic coating process.
This process is done in temperature and Humidity controlled rooms,
so that best dimensional accuracy and excellent
surface finish is achieved.
After completing the coating process, the wax is removed by
de-waxing process, which is done by Autoclave.

7. www.rajantechcast.com info@rajantechcast.com
Process
Melting Capacity :
2 X 500 kg Crucibles / 375 Kw Induction Furnace.
2 X 300 Kg Crucibles / 175 Kw Induction Furnace.
2 X 150 Kg Crucibles / 150 Kw Induction Furnace.
The Ceramic molds are baked at temperature ranging from 900°C to 1150°C depending on the geometry and size of the casting. The molten metal is then poured in the baked ceramic molds.
The casting then undergoes fettling and finishing process such as Gate Cutting, Gate Machining / grinding, Sand Blasting, Shot Blasting, Leaching, Debarring etc.
Heat Treatment Capacity: 4500 Kg Gas fired Heat Treatment Furnace.
The casting then undergo the Heat Treatment as Per the material specifications.
Heat Treatment graphs are cycles are recorded and documented.
Heat Treatment furnace is calibrated and certified by LLOYDS REGISTER OF SHIPPING as per API6A standard

8. www.rajantechcast.com info@rajantechcast.com
CNC
RTCPL can also supply castings in machined condition.
No. of CNC Turning Machine – 10.
No. of 5 Axis CNC Milling Machine – 2
No. of 3 Axis CNC Milling Machine – 3
No. of 4 Axis CNC Horizontal Machining Center – 2
No. of CNC VTL Machine – 1.
Total 18 Machines.
RTCPL has in house 3D CMM Measurement equipment as well.

9. www.rajantechcast.com info@rajantechcast.com
Quality Assurance
RTCPL is ISO 9001:2000 certified by Bureau VERITAS. RTCPL 's factory/workshop is certified to PED 97/23/EC and AD 2000 Merkblatt W0 standards by TUV NORD, Bureau VERITAS Marine, Lloyds Register of Shipping, American Bureau of Shipping.
Chemical Analysis :
»  In house spectrometer with 26 channels capable of testing Fe, Ni, Co, Al based materials and also Nitrogen content.
»  All heats poured are tested on-line on Spectrometer.
»  All the scrap used are also tested before using.
»  Specimens are stored for particular period.
Physical Analysis :
»  In house Universal Testing Machine.
»  In house Hardness Testing Machine.
»  In house Impact test Machine.
»  In house metallurgical microscope.
Specimens are stored for a particular period.

10. www.rajantechcast.com info@rajantechcast.com
Quality Assurance
Test Provided:
Chemical Analysis, Tensile Test, Impact Test, Radiography (X-Ray), Dye Penetrate, Corrosion Test, MPT Test, Microstructure.
Castings can also supplied under third party inspections such as LLOYDS, BUREAU VERITAS and DNV etc.
Material test certificates are provided as per EN and 3.2 standards.
Castings are also supplied under third party witness of Lloyds, Bureau VERITAS, TUV NORD, ABS.

11. RTCPL is aggregated to the following quality certifications: ISO/ TS 16949 : 2009

12. RTCPL is aggregated to the following quality certifications: PED 97/23/EC

13. RTCPL is aggregated to the following quality certifications: AD 2000 Merkblatt W0/W5

14. RTCPL is aggregated to the following quality certifications: ABS Marine

15. RTCPL is aggregated to the following quality certifications: Bureau VERITAS Marine Approved

16. RTCPL is aggregated to the following quality certifications: DNV-GL

17. RTCPL is aggregated to the following quality certifications: Norsok M-650 Approval

18. RTCPL is aggregated to the following quality certifications: Lloyds Register of Shipping Marine approval

19. RTCPL is aggregated to the following quality certifications: ISO/ TS 16949 : 2009

20. RTCPL is aggregated to the following quality certifications: ISO 14001 : 2004

21. RTCPL is aggregated to the following quality certifications: BS OHSAS 18001 : 2007

22. Industrial Process Pumps
RTCPL manufacturers Investment castings as per customer’s drawing and engineering/technical specifications.
Precision Lost Wax Investment Casting for Various Industries :
Automotive
Defense
Industrial Valves
Industrial Process Pumps
Power Plant Boiler Parts
Power Plant Turbine Parts
Earth Moving Machinery
Cryogenic Applications
Engineering & Automation
Medical Implants
Glass Fittings Hardware
Marine Applications

23. Investment Casting for Industrial Valves

24. Investment Casting for Industrial Valves

25. Investment Casting for Industrial Valves

26. Investment Casting for Industrial Pumps and Vacuum Pumps

27. Investment Casting for Industrial Pumps and Vacuum Pumps

28. Investment Casting for Vacuum Pumps Parts

29. Investment Casting for Cryogenic Applications

30. Top Entry Valve Bodies Cryogenic Applications

31. Steam and Gas Turbine Blades

32. Investment Casting for Power and Boiler Parts

33. Investment Casting for Automotive

34. Investment Casting for Exhaust Systems

35. Investment Casting for Engineering Applications

36. Investment Casting for Medical Implants

37. Investment Casting for Structural Glass Fittings

38. WELL KNOWN & LONG TERM CUSTOMERS

39. www.rajantechcast.com info@rajantechcast.com
Group of Companies
Investment Casting Foundry established in 2012, with
Capacity of 700 Tons/year.
Mainly caters to Industrial Valves, Pump, Defense &
Automotive sectors.
Weight Range: 0.05 to kg/piece.
Investment Casting Foundry established in 2014, with
Capacity of 2400 Tons/year.
Largest integrated Investment Casting Foundry in India.
Mainly caters to Industrial Valves, Pump, Defense &
Aerospace & Automotive sectors.
Weight Range: 0.05 to kg/piece.
Closed Die Forging Plant established in 2012, with capacity
of 3000 Tons/year.
Mainly caters to Automotive, Industrial Valves, Defense &
Aerospace sectors.
Weight Range: 0.2 to kg/piece.

40. 2006 - Hannover Messe 2006, Germany
Participation in International exhibitions
Hannover Messe 2006, Germany
Hannover Messe 2007, Germany
Hannover Messe 2008, Germany
Valve World 2008, Holland
Achema 2009, Frankfurt, Germany
Valve World 2010 , Dusseldorf, Germany
GIFA 2011, Dusseldorf, Germany
IFEX 2012, Bangalore, INDIA.
Power Gen 2012, New Delhi, INDIA.
Achema 2012, Frankfurt, Germany
Valve World 2012, Dusseldorf, Germany
2013 – Power Gen – Mumbai – India
2013 – Valve World America , Houston , USA
2014 – Valve World , Dusseldorf , Germany
Achema 2015, Frankfurt, Germany

41. Phone: +91-2827-252160, 252161 Fax: +91-2827-252562 E-Mail: info@rajantechcast.com
Contact Us
Shapar Industrial Area, Rajkot - Gondal Highway, Dist. : Rajkot Gujarat / India.

42. We look forward to serve you.
Thank you.
We look forward to serve you.