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supplier of parts for automotive and electrotechnical industry producer of tools and preparations traditional producer of fittings QMS – ISO 9001, ISO/TS.

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Presentation on theme: "supplier of parts for automotive and electrotechnical industry producer of tools and preparations traditional producer of fittings QMS – ISO 9001, ISO/TS."— Presentation transcript:

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2 supplier of parts for automotive and electrotechnical industry producer of tools and preparations traditional producer of fittings QMS – ISO 9001, ISO/TS 16949 ISO 14001, OHSAS 18001

3 KOMAS worldwide KOMAS is situated in the North-East of Czech republic.

4 How to find us The head office of Komas company is situated approximately 45 km from the Ostrava airport, which is about a fifty–minute drive.

5 Basic data business name: Komas, spol. s r.o. (Ltd. Co.) head-office: Opava – Komarov, Czech Republic founded in y. 1992 number of employees: 120 web: http://www.komas.czhttp://www.komas.cz tel.: +420 553 607 300 fax: +420 553 607 365 e-mail: komas@komas.cz The company was entered in the Business Registry on 9 th November 1992, and it initiated its trading activities on 1st July 1993 on privatization of state-owned enterprise KOMAS.

6 Company Management  Company Managing Director:Mrs. Jirina Hajdukova  Sales Manager:Mr. Jiri Petr  Quality Control Manager:Mr. Antonin Krejci  Financial Manager:Mrs. Vera Cerninova  Production Manager:Mr. Jiri Potys  HR Manager:Mrs.Marie Paluzgova  Technical Department Manager:Mr.Zdenek Konior

7 Organizational structure Representative of Management for BOZP

8 Company activities automotive pressed parts for VOLKSWAGEN, BENTLEY, SKODA AUTO, CONTINENTAL, SENIOR FLEXONICS pressed parts for electro technical industry – INVENSYS pressed parts – PAULSTRA, HUTCHINSON different metalwork according to drawing documentation production of tools and fixtures production of safety fittings

9 Production options of the company pressing on presses of the following pressures 10, 25, 40, 63, 100 and 160 and progressive presses 250 t and 320t surface finishing production and repair of tools and fixtures turning on lathe, abrading, drilling, riveting, degreasing, lacquering and phosphating

10 Production options of toolroom progressive tools production shear tools production bending die production production of gauges

11 Client portfolio – Automotive industry

12 Automotive parts - Skoda, Volkswagen, Senior Flexonics

13 Automotive parts - Bentley

14 Automotive parts - Continental

15 Pressed parts for electro technical industry - INVENSYS --1----------------------5---------------------------10 --------------------------15 - cm

16 Pressed parts – PAULSTRA, HUTCHINSON

17 New production hall - projection Hall dimensions: length – 38m width – 22m height – 9.5m utilizable area – ca 800m 2

18 New production hall There is a lot of room where new devices can be installed. KOMAS is ready to invest into new devices according to conditions agreed on in a contract with customer.

19 New production hall and progressive presses There are 2 new progressive presses running, of tonnage 2500kN and 3200kN – there is a free capacity. The heated hall has a new wiring unit chamber with a sufficient energy input for possible production expansion – 600kW. An air distribution system of maximum 10Ba is available as well. There was installed a crane loader of load capacity up to 5 tons.

20 Old production area The old production area is available as well where we can transfer any machines which would be necessary. This is possible after removing the old machines, as has already been done before.

21 Raw material stock Our stock of raw material has complete background services and our logistic system is fully available to guarantee the given requirements.

22 Progressive press Heilbronn 250t Type of press : REPZ 250 S (pressure up to 250 t) with H frame Number of lifts :30 - 120/min. Adjusting lift : 5/min. (so called creeping operation) Lift height :30 - 160 mm Setting of hammer-head :150 mm Hole between shafts :500 mm Maximum tool height :450 mm Bed dimensions :2 000 mm x 1 100 mm Machine power consumption : cca 70 kW The press is supplemented by the following equipment: Off-winding loading device of type E 2000/400 SC GLST bearing capacity 2 000 kg conveyor width 400 mm inner diameter of coil 450 - 550 mm outer diameter of coil 1 500 mm off-winding ultrasonic control Flattener with slide of type EVRZ 120/60/400 conveyor width 20 - 400 mm conveyor thickness 0.5 - 4.0 mm electronic control S 7-300 release by using hydraulics two-sided lubrication digital regulation of the whole machine

23 Progressive press Heilbronn 320t Type of press : REPZ 320 S (pressure up to 320 t) with H frame Number of lifts :20 - 80/min. Adjusting lift : 5/min. (so called creeping operation) Lift height :14 - 160 mm Setting of hammer-head :150 mm Hole between shafts :600 mm Maximum tool height :700 mm Bed dimensions :2 700 mm x 1 100 mm Machine power consumption : cca 72 kW The press is supplemented by the following equipment: Off-winding loading device of type E 5000/600 SC/GLST bearing capacity 5 000 kg conveyor width 600 mm inner diameter of coil 450 - 550 mm outer diameter of coil 1 800 mm off-winding ultrasonic control Flattener with slide of type EVRZ 120/60/600 conveyor width 20 - 600 mm conveyor thickness 0.5 - 6.0 mm electronic control S 7- s L2-DP release by using hydraulics two-sided lubrication digital regulation of the whole machine

24 CNC machine MCV 1000 SPEED Table : Clamping surface of table :1300 x 670 mm Operating range : X – axis :1016 mm Y – axis :610 mm Z – axis :720 mm Working feed : Working feed (X,Y,Z) :1 - 15 000 mm.min Speedyfeed (X,Y,Z) :40 m.min Accuracy (VDI/DGQ 3441) : Gauging :direct Accuracy of coordinates determination :0,01 mm Accuracy of start-up :0,005 mm Spindle : Max. revolutions of spindle :12 000 min Change of revolutions :continuously Tool exchange holder : Number of places in exchange holder :30 Max. length of tool :350 mm Max. diameter of tool :80 mm Execution of machine : Standard and common accessories Special accessories : High-pressure central cooling of tools Touch probe TNC 530 Central cooling 2 Mpa - Type AD Electric manual thumb wheel HR 410 - HEIDENHAIN 3D probe TS 220 with cable - HEIDENHAIN Tool probe TT 130 - HEIDENHAIN ETHERNET card

25 CNC 3D measuring machine Wenzel LH108 in order to check the quality of your products you can make use of our CNC 3D measuring machine qualified workers realize measuring in accordance with the technical drawings and documentation or the CAD model Measuring range of center line X : 1 000 mm Measuring range of center line Y : 1 600 mm Measuring range of center line Z : 800 mm Square area of granite desk : 2 650 x 1 315 mm Maximum weight of measured part : 2 250 kg Accuracy : U1 = 2,2 + (L/450) µm, U3 = 2,7 + (L/400) µm Workplace :Air-conditioned

26 CONTINUOUS IMPROVEMENT IN KOMAS  PROCESS FMEA  DOE  QFD  SPC  MSA  7 TOOLS  INTERNAL AUDITS  …  BENCHMARKING (BMI, BfA-04, BfA-05)  MODEL EXCELENCE EFQM  …

27 There was re-certification of ISO 9001 and ISO/TS 16949 in April 2012. These certificates are valid until May 2015.

28 We obtained certificate of environmental management ISO 14001 in November 2007 and also concept BOZP according to specification OHSAS 18001 in December 2008.These certificates are valid until December 2013.

29 „A“ SUPPLIER OF CONCERN VW The result of demanding customer processional audit of SKODA AUTO Inc. from April 2009, included us in elite group of „A“ suppliers of the whole VW concern.

30 Contact persons in charge of automotive industry Mrs. Karla Kilianová Sales & Project Management e-mail: kilianova.karla@komas.cz tel.: +420 553 607 360 fax: +420 553 607 365 GSM: +420 603 180 377 language: English Mr. Juraj Svoboda Sales & Project Management e-mail:svoboda.juraj@komas.cz tel.: +420 553 607 368 fax: +420 553 607 365 GSM: +420 731 117 927 language: English


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