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The complete flow monitoring solution Measure – Display – Switch – Transmit.

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1 The complete flow monitoring solution Measure – Display – Switch – Transmit

2 The complete flow monitoring solution Measure – Display – Switch – Transmit

3 The complete flow monitoring solution Measure – Display – Switch – Transmit

4 The complete flow monitoring solution Measure – Display – Switch – Transmit Easy to install, start working immediately, no complex setup Complete solution that replaces six components: one flow meter, one temperature sensor, two readouts, two separate switch modules No need to pipe in a reverse flow check valve as FlowHUB allows flow in reverse Measure and display flow and temperature Two user-configurable built-in switches

5 The complete flow monitoring solution Measure – Display – Switch – Transmit Typical application for the Ideal for fluid power and lubrication oil systems Equally applicable for condition monitoring and test stand applications The built-in display provides a reading for operators, while the switch can operate an alarm or switch-off a motor as a safety precaution

6 The complete flow monitoring solution Measure – Display – Switch – Transmit Condition monitoring of case drain line

7 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 210 bar Max flow: 30 lpm Adaptors: ½” BSP Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Condition monitoring of case drain line Flow: 6 lpm Op Press: 2 bar Fluid: ISO 22

8 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Benefit 2: If flow is > 10 lpm (typical max drain line flow when working properly) then logically pump must be wearing and switch 1 will trigger a flashing light. Max pressure: 210 bar Max flow: 30 lpm Adaptors: ½” BSP Condition monitoring of case drain line Flow: 6 lpm Op Press: 2 bar Fluid: ISO 22

9 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Benefit 2: If flow is > 10 lpm (typical max drain line flow when working properly) then logically pump must be wearing and switch 1 will trigger a flashing light. Benefit 3: If flow > 15 lpm (dangerously high leakage) then pump may possibly be damaged and switch 2 will cut power to the motor that drives the piston pump. Max pressure: 210 bar Max flow: 30 lpm Adaptors: ½” BSP Condition monitoring of case drain line Flow: 6 lpm Op Press: 2 bar Fluid: ISO 22

10 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Benefit 2: If flow is > 10 lpm (typical max drain line flow when working properly) then logically pump must be wearing and switch 1 will trigger a flashing light. Benefit 3: If flow > 15 lpm (dangerously high leakage) then pump may possibly be damaged and switch 2 will cut power to the motor that drives the piston pump. Benefit 4: Low pressure drop allows the FlowHUB to be installed in the tank line without over-pressurising the case (FlowHUB dP < 0.5 bar at 15 lpm). Max pressure: 210 bar Max flow: 30 lpm Adaptors: ½” BSP Condition monitoring of case drain line Flow: 6 lpm Op Press: 2 bar Fluid: ISO 22

11 The complete flow monitoring solution Measure – Display – Switch – Transmit Hydraulic power pack to drive a test bench

12 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator can see what flow rate he has set by looking at the digital display Max pressure: 210 bar Max flow: 360 lpm Adaptors: 1 5/16” SAE Hydraulic power pack to drive a test bench Flow: 10-320 lpm Op Press: 150 bar Fluid: ISO 46

13 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator can see what flow rate he has set by looking at the digital display Benefit 2: Operator can check fluid temperature by looking at the display and check temperature is ok. Max pressure: 210 bar Max flow: 360 lpm Adaptors: 1 5/16” SAE Hydraulic power pack to drive a test bench Flow: 10-320 lpm Op Press: 150 bar Fluid: ISO 46

14 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator can see what flow rate he has set by looking at the digital display Benefit 2: Operator can check fluid temperature by looking at the display and check temperature is ok. Benefit 3: As a backup the switch 1 will switch on a cooler if flow > 250 lpm Max pressure: 210 bar Max flow: 360 lpm Adaptors: 1 5/16” SAE Hydraulic power pack to drive a test bench Flow: 10-320 lpm Op Press: 150 bar Fluid: ISO 46

15 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator can see what flow rate he has set by looking at the digital display Benefit 2: Operator can check fluid temperature by looking at the display and check temperature is ok. Benefit 3: As a backup the switch 1 will switch on a cooler if flow > 250 lpm Benefit 4: As a backup the switch 2 will switch on a heater if flow < 50 lpm Max pressure: 210 bar Max flow: 360 lpm Adaptors: 1 5/16” SAE Hydraulic power pack to drive a test bench Flow: 10-320 lpm Op Press: 150 bar Fluid: ISO 46

16 The complete flow monitoring solution Measure – Display – Switch – Transmit Technical overview: Available in five models covering flow range 1 – 360 lpm (0.3 - 100 US gpm) Energy efficient, the FlowHUB has a low dP (less than 1 bar on 30 lpm version) Ideal for low and medium pressure applications (up to 210 bar / 3000 psi) Temperature measurement as standard 5 – 90°C (41 – 194°F) Choice of adaptor sizes (1/2”, ¾”, 1”) and BSP or SAE threads Each programmable switch is rated up to 500 mA EnglishDeutschFrançais

17 The complete flow monitoring solution Measure – Display – Switch – Transmit

18 The complete flow monitoring solution Measure – Display – Switch – Transmit Measure and display flow and temperature Transmit flow value using either 0-5V or 4-20mA Easy to install, connect to a PLC or secondary display Complete solution that replaces five components: one flow meter, one temperature sensor, two readouts, one analogue output module No need to pipe in a reverse flow check valve as FlowHUB allows flow in reverse

19 The complete flow monitoring solution Measure – Display – Switch – Transmit Typical application for the Ideal for fluid power and lubrication oil systems Equally applicable for condition monitoring and test stand applications The built-in display provides a reading for the operator, while the transmitter analogue signal is updated every 150 ms

20 The complete flow monitoring solution Measure – Display – Switch – Transmit Condition monitoring of lubrication oil

21 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Max pressure: 210 bar Max flow: 120 lpm Adaptors: ¾” SAE Condition monitoring of lubrication oil Flow: 90 lpm Op Press: 40 bar Fluid: ISO 68

22 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Benefit 2: Use actual flow value as an input to a PLC, so that the PLC can then control a second function based on real flow rates Max pressure: 210 bar Max flow: 120 lpm Adaptors: ¾” SAE Condition monitoring of lubrication oil Flow: 90 lpm Op Press: 40 bar Fluid: ISO 68

23 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Benefit 2: Use actual flow value as an input to a PLC, so that the PLC can then control a second function based on real flow rates Benefit 3: Provide a solution with relatively low pressure drop to minimise energy losses Max pressure: 210 bar Max flow: 120 lpm Adaptors: ¾” SAE Condition monitoring of lubrication oil Flow: 90 lpm Op Press: 40 bar Fluid: ISO 68

24 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Benefit 2: Use actual flow value as an input to a PLC, so that the PLC can then control a second function based on real flow rates Benefit 3: Provide a solution with relatively low pressure drop to minimise energy losses Benefit 4: Provide a solution that can be used continuously on this heavy duty-cycle application. FlowHUB has no fast moving parts so as to minimise mechanical wear. Max pressure: 210 bar Max flow: 120 lpm Adaptors: ¾” SAE Condition monitoring of lubrication oil Flow: 90 lpm Op Press: 40 bar Fluid: ISO 68

25 The complete flow monitoring solution Measure – Display – Switch – Transmit Cylinder test stand

26 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 210 bar Max flow: 60 lpm Adaptors: ¾” BSP Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Cylinder test stand Flow: 45 lpm Op Press: 200 bar Fluid: ISO 32

27 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 210 bar Max flow: 60 lpm Adaptors: ¾” BSP Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Benefit 2: PLC can then record flow rate for traceability of test and calculate the volume of oil that has flowed into the cylinder and adjust the flow rate accordingly, so as to come to a slow stop. Cylinder test stand Flow: 45 lpm Op Press: 200 bar Fluid: ISO 32

28 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 210 bar Max flow: 60 lpm Adaptors: ¾” BSP Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Benefit 2: PLC can then record flow rate for traceability of test and to calculate volume of oil that has flowed into the cylinder and adjust the flow rate accordingly, so as to come to a slow stop. Benefit 3: Operator can view the flow rate on the FlowHUB screen Cylinder test stand Flow: 45 lpm Op Press: 200 bar Fluid: ISO 32

29 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 210 bar Max flow: 60 lpm Adaptors: ¾” BSP Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Benefit 2: PLC can then record flow rate for traceability of test and to calculate volume of oil that has flowed into the cylinder and adjust the flow rate accordingly, so as to come to a slow stop. Benefit 3: Operator can view the flow rate on the FlowHUB screen Benefit 4: When the cylinder is contracted and the flow is reversed, flow can pass back through the FlowHUB Cylinder test stand Flow: 45 lpm Op Press: 200 bar Fluid: ISO 32

30 The complete flow monitoring solution Measure – Display – Switch – Transmit Technical overview: Available in five models covering flow range 1 – 360 lpm (0.3 - 100 US gpm) Ideal for low and medium pressure applications (up to 210 bar / 3000 psi) Temperature measurement as standard 5 – 90°C (41 – 194°F) Choice of adaptor sizes (1/2”, ¾”, 1”) and BSP or SAE threads Maximum transmitted flow range can be set by the user Choose between 0-5V and 4-20mA output (factory set) EnglishDeutschFrançais

31 The complete flow monitoring solution Measure – Display – Switch – Transmit

32 The complete flow monitoring solution Measure – Display – Switch – Transmit Measure and display flow and temperature Transmit flow value using either 0-5V or 4-20mA Two user-configurable built-in switches Ideal for use with a PLC, 50 ms response time Complete solution that replaces seven components: one flow meter, one temperature sensor, two readouts, one analogue output module, two switches No need to pipe in a reverse flow check valve as FlowHUB allows flow in reverse Rated to 420 bar

33 The complete flow monitoring solution Measure – Display – Switch – Transmit Typical application for the Ideal for fluid power and lubrication oil systems Ideal for all hydraulic applications including closed loop feedback The built-in display provides a reading for the operator, while the transmitter and two switches provide total flexibility to send signals to external devices

34 The complete flow monitoring solution Measure – Display – Switch – Transmit Winch control with closed loop feedback

35 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 420 bar Max flow: 240 lpm Adaptors: 1” BSP Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Winch control with closed loop feedback Flow: 233 lpm Op Press: 400 bar Fluid: ISO 32

36 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 420 bar Max flow: 240 lpm Adaptors: 1” BSP Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Benefit 2: Enable the PLC to optimise the flow being provided to the winch in real time by adjusting the pump output Winch control with closed loop feedback Flow: 233 lpm Op Press: 400 bar Fluid: ISO 32

37 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 420 bar Max flow: 240 lpm Adaptors: 1” BSP Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Benefit 2: Enable the PLC to optimise the flow being provided to the winch in real time by adjusting the pump output – this requires accuracy of better than 1% FS Benefit 3: Provide a solution that can be used continuously on this high-pressure heavy duty-cycle application. FlowHUB has no fast moving parts so as to minimise mechanical wear. Winch control with closed loop feedback Flow: 233 lpm Op Press: 400 bar Fluid: ISO 32

38 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 420 bar Max flow: 240 lpm Adaptors: 1” BSP Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Benefit 2: Enable the PLC to optimise the flow being provided to the winch in real time by adjusting the pump output – this requires accuracy of better than 1% FS Benefit 3: Provide a solution that can be used continuously on this high-pressure heavy duty-cycle application. Design must have no fast moving parts so as to reduce the chances of rapid wear. Benefit 4: To operate an alarm if the flow rate reaches 95% of max to warn the operator that the winch is close to over- speeding. Winch control with closed loop feedback Flow: 233 lpm Op Press: 400 bar Fluid: ISO 32

39 The complete flow monitoring solution Measure – Display – Switch – Transmit High pressure coolant to a gun-drill

40 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Max pressure: 420 bar Max flow: 30 lpm Adaptors: 3/4” SAE/ 1 5/16” SAE High pressure coolant to a gun-drill Flow: 26 and 300 lpm Op Press: 34 to 350 bar Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

41 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Benefit 2: To enable the PLC to change the flow rate of coolant accordingly as the gun drill changes speed Max pressure: 420 bar Max flow: 30 lpm Adaptors: 3/4” SAE/ 1 5/16” SAE High pressure coolant to a gun-drill Flow: 26 and 300 lpm Op Press: 34 to 350 bar Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

42 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Benefit 2: To enable the PLC to change the flow rate of coolant accordingly as the gun drill changes speed Benefit 3: To switch off the hydraulic power to the gun drill if the coolant flow drops below 5 lpm as the coolant must have failed Max pressure: 420 bar Max flow: 30 lpm Adaptors: 3/4” SAE/ 1 5/16” SAE High pressure coolant to a gun-drill Flow: 26 and 300 lpm Op Press: 34 to 350 bar Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

43 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Benefit 2: To enable the PLC to change the flow rate of coolant accordingly as the gun drill changes speed Benefit 3: To switch off the hydraulic power to the gun drill if the coolant flow drops below 5 lpm as the coolant must have failed Benefit 4: To provide a very heavy duty solution that has the minimum of moving parts that could be damaged by any contaminate within the cutting fluid. To provide a heavy duty solution for the gun drill circuit that won’t be affected by vibration or the high pressure its operating at. Max pressure: 420 bar Max flow: 30 lpm Adaptors: 3/4” SAE/ 1 5/16” SAE High pressure coolant to a gun-drill Flow: 26 and 300 lpm Op Press: 34 to 350 bar Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

44 The complete flow monitoring solution Measure – Display – Switch – Transmit Technical overview: Available in five models covering flow range 1 – 360 lpm (0.3 - 100 US gpm) Ideal for all including high pressure applications (up to 420 bar / 6000 psi) Temperature measurement as standard 5 – 90°C (41 – 194°F) Choice of adaptor sizes (1/2”, ¾”, 1”) and BSP or SAE threads Two built-in switches, user configurable Choose between 0-5V and 4-20mA output (factory set) EnglishDeutschFrançais

45 The complete flow monitoring solution Measure – Display – Switch – Transmit

46 The complete flow monitoring solution Measure – Display – Switch – Transmit Create your own custom FlowHUB specification FlowHUB Custom is available for volume orders (>100 pcs / year) where a custom configuration is required Choose your own combination of features to best suit your application Many parameters can be modified specifically for you OEM branded versions available so you can sell the product in your own name EnglishDeutschFrançais

47 The complete flow monitoring solution Measure – Display – Switch – Transmit

48 The complete flow monitoring solution Measure – Display – Switch – Transmit Proven variable orifice design with improvements to reduce wear, minimise pressure drop and increase product life Operation: the fluid flow is used to move a magnet which is mounted within a piston, the distance moved is proportional to the flow rate The piston movement is measured by a sensitive magnetic device (Patent pending) The on-board electronics condition the signal and convert the linear movement to fluid flow The FlowHUB also allows unmeasured flow in the reverse direction

49 The complete flow monitoring solution Measure – Display – Switch – Transmit Specification overview Flow ranges5 models covering 1 - 360 lpmup to 360 lpm Max pressure210 bar (3000 psi)420 bar (6000 psi)up to 420 bar Temperature range5 - 90 deg C (41 - 194 deg F)Custom Display flow/tempYes Optional SwitchesYes - 2NoYes - 2Optional Transmit flowNoYes (4-20mA or 0-5V)Optional Update time150 ms50 msCustom Allow reverse flowYes AdaptorsYes - choice of BSP / SAE and different sizes as standardCustom Accuracy (std)Better than +/-3% FSDCustom Calibration certsOptional 7 point calibration (additional cost)Custom CommentsAvailable May 2009Volume orders EnglishDeutschFrançais

50 The complete flow monitoring solution Measure – Display – Switch – Transmit


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