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WELCOME Jindal Aluminium Limited Bangalore, INDIA.

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Presentation on theme: "WELCOME Jindal Aluminium Limited Bangalore, INDIA."— Presentation transcript:

1 WELCOME Jindal Aluminium Limited Bangalore, INDIA

2 PROFILE  Established in 1968, First secondary Aluminium Extruder in India.  First in the entire Aluminium Industry in India to get ISO 9001 in 1993.  Largest Aluminium Extruder in India with installed capacity of 75,000 TPA.  Caters to 35% of market share in India.  Exported 7500 MT in 2008 - 2009.  Turnover per annum is 200 Million US Dollars.

3 FACILITIES  Only Aluminium Extruder in India having 7 extrusion presses under one roof.  Fully integrated plant with Billet casting and Die manufacturing facility.  Widest range of 7000 profiles.  Only Company in India capable of producing Extrusions up to 450mm width.

4 ALLOYS MANUFACTURED  Electrical grade Aluminium conforming to E1E and E91E with high conductivity.  For aircraft industry, Produced Aluminium – Copper Alloy in 2014 and 2024 specification.  Corrosion resistant Aluminium – Manganese alloys in 3000 series for chemical industry.  Industrial alloys for high strength application in Aluminium – Magnesium alloy.  Aluminium – Magnesium – Silicon alloy for architectural use such as 6005, 6061, 6063, 6066, 6082, 6351 and 6262 with Lead and Bismuth.

5 APPLICATIONS Supplied Aluminium extrusions for various applications..  Architectural.  Building construction.  Transportation  Automobile.  Electronics and Electrical.  Industrial & Engineering.  Solar and Wind Power.  Defense and Aerospace.

6 FACILITIES IN FOUNDRY  4 melting furnaces and 2 holding furnaces with two DC Casting machines capable of producing 300 tonnes per day of logs.  First to install Hot top casting facility from Loma, USA.  Computerized Spectrovac for analyzing liquid metal sample instantaneously.  Ecologically friendly Nitrogen degassing system used instead of harmful Chlorine gas.  Continuous TIBAL grain refining and ceramic foam filtration system.  Continuous online homogenizing process.  Ultrasonic testing of logs to detect cracks and porosity.

7 STATE OF ART THE TOOL SHOP  CAD-CAM, Design, Drawing and Manufacturing facility.  Latest CNC machines like Wire Cut, CNC Milling, and Spark Erosion Machines.  Imported heat resistant steels such as H-11, H-12 and H-13 in ESR quality.  Vacuum heat treatment facility with fully automatic programme from stress relieving to final tempering.  Surface treatment such as Nitriding, Degassing, etc.  Capacity to produce nearly 150 dies & toolings per month. Equipped with a Bank of nearly 25000 dies for 7000 profiles.

8 EXTRUSION PRESSES Equipped with 7 presses having PLC controls from renowned manufacturers. Press No. Tonnage Make Billet Dia  P1 750 Jindal (indigenous) 121 mm  P2 1500 Lowey, USA 161 mm  P3 2100 SMS, Germany 214 mm  P4 1650 Tecalex, Spain 173 mm  P5 2200 SMS, Germany OVAL 153 x 258  P6 4000 SMS, Germany 12” 304 mm  P7 1650 UBE, Japan 168 mm

9 PACKING  Spiral wrapping with polythene film.  Individual Poly Sleeves packing machine.  Automatic weighing, bar coding and label generation.  Wooden crates, wooden boxes as per ISPM requirement.  Loading on Movable MS Trolleys for facilitating hassle free unloading at customers end.  Special packing as per customers requirement.

10 QUALITY ASSURANCE  Micro processor based Aluminium Extrusion presses with PLC.  Computerized spectrometer for metal analysis.  CAD-CAM facility for Die manufacturing.  Computerized Universal Testing Machine.  Profile measurement facility - ROMIDOT from Israel.  R&D Division recognized by Department of Scientific and Industrial Research, Government of India.

11 EXPORTS  Jindal profiles enjoy wide international acceptance and exported to over 26 countries such as USA, Europe, Middle East, etc.  Export department is fully equipped with modern communication facilities, skilled manpower and wide range of network.  Highly trained & experienced personnel for handling logistics.  Participated in International Trade Fair – Aluminium 2008 in Essen, Germany and International Conferences such as ET in USA right from1982.  Awarded Silver Shield as Star Performer of export for last 4 consecutive years by Government of India.

12 ECO-FRIENDLY POLICY Jindal Aluminium supports environmentally friendly processes and green initiatives.  It has established 12.04 MW Wind Power Mill for meeting 100% of the companies energy requirements and exporting excess power.  Earned carbon credit by adopting green processes.  Replaced fossil fuel like diesel and furnace oil with producer gas made from Bio fuel.  Established waste water treatment plant and recycling the water for agricultural purposes resulting in zero discharge.  To encourage recycling, Jindal consumes nearly 20% of re-cycled high quality Aluminum extrusions.  Tree Planting in excess of 15000 trees in the campus to establish a green cover.

13 CORPORATE SOCIAL RESPONSIBILITY  Jindal Naturecure Institute where drugless healing therapy using Naturopathy, Yoga and diet are practiced.  Jindal Rural Charitable Hospital and Jindal Charitable Hospital for meeting health needs of nearly 1000 patients per day  Three mobile medical vans visit 100 villages in a week providing medical facilities to 600 patients daily at their door step.  Jindal Public School with nearly 1400 children from neighboring villages  Jindal Pre-University College with nearly 400 girl students.  Jindal Degree College for Girls, In Computer Science and Commerce,  Mahila Arts and Crafts Charitable Institute for teaching the art of garment stitching, computer literacy, etc. for village destitutes.  Built Schools at our cost in 107 villages and handed over to Government.  7000 scholarships awarded to students for pursuing education.

14 THANK YOU JINDAL ALUMINIUM LIMITED BANGALORE, INDIA


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