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C OMPANY OVERVIEW Company foundation April 1983 Company Board Krzysztof Rozenberg - Liquidator Ewa Czajka - Liquidator Localisation Białołęka District,

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Presentation on theme: "C OMPANY OVERVIEW Company foundation April 1983 Company Board Krzysztof Rozenberg - Liquidator Ewa Czajka - Liquidator Localisation Białołęka District,"— Presentation transcript:

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2 C OMPANY OVERVIEW Company foundation April 1983 Company Board Krzysztof Rozenberg - Liquidator Ewa Czajka - Liquidator Localisation Białołęka District, Warsaw Share capital PLN 55 308 295.21 (€ 12 862 394.23) Annual turnover PLN 65 000 000 (€ 15 116 279) Number of employees 98 Facilities36 528 m 2 total area 22 347 m 2 buildings 2

3 H ISTORY 1983 - Company foundation under the ZZM FSO name - Start of power units assembly and equipping short series of POLONEZ cars 1985 - launching the modern line for seat pads production 1991 - start of producing large plastic elements for POLONEZ car 1997 - creating joint-venture with Koram Plastics Co. as KORAM ZZM POLAND Sp. z o.o. 1998 - start of production large plastic elements (bumpers, instrument panels, door trims) for Deawoo Lanos on the new Japanese injection molding machines 2000 - production expansion with parts for Deawoo Matiz 2005 - start of cooperation with Avto Zaz Ukraine 2006 - awarding the ISO/TS 16949:2002 certificate 2007 - awarding ISO 14001:2005 Environmental Management certificate 2008 - start of cooperation with GM (production of PUR profiles and plastic elements for bumpers, painting and assembeling of bumpers, painting of spoilers and rocker panel moulding) 2009 - start of cooperation with MOCHTOYS (production of injection molding plastic parts) - obtaining nomination from VW to produce PUR seats foams - Begining of incorporation process with FSO SA, company owner 2010 - Start of cooperation with EPP Poland and AK Kaczmarek (painting household equipment parts) 3

4 Where we are KORAM is located within industrial zone of Warsaw, just close to S8 highway 4 Easy connection to: - to Poznań then Berlin (A2 highway) - to Katowice then other south-west European countries

5 What we can manufacture Injection moulding ◦ Any plastic parts for automotive industry, household appliances, radio and TV equipment, gardening equipment and so on, Painting ◦ Plastic or metal parts (solvent technology only) PUR foams ◦ Seats and backrests for automotive industry ◦ single and double hardness Assembling 5

6 6 Interior Front Door Trims Rocker Molding Seat Foams Interior Instrument Panel Spoiler Rear bumper Front Bumper Manufactured parts to automotive industry Interior Rear Door trims

7 Besides automotive projects 7

8 C OMPANY LAYOUT 8 Total area: 36,528 m 2 Buildings: 22,347 m 2 PUR Foams Production 4.720 m 2 Painting materials warehouse 234 m 2 Maintance dept. 641 m 2 Offices 3.590 m 2 Injection moulding and paint shop 10.580 m 2 Warehouse 2.304 m 2 RETENTION TANK Parking FIRE TANK T Transport Transport

9 I NJECTION MOULDING MACHINES 9 8 injection moulding machines max. locking force: from 80 up to 3.500 t theoretical injection volume: from 201 cm 3 up to 12.930 cm 3 Processed materials: PP PS LLDPE ABSPBT and other thermoplastics

10 Parameters of injection moulding machines 10 Technical data UBE UBEMAX 3500 UBE UBEMAX 2500 Battenfeld BA-D 2200 Sandretto 650 Battenfeld BK-T 570 LS 300 Battenfeld BK-T 130 Battenfeld BA 80 Max. locking force 3.500 t2.500 t2.200 t650 t570 t300 t130 t80 t Size of clamping plates 3.000 x 2.680 mm 2.460 x 2.260 mm 2.700 x 2.300 mm 1.260 x 1.260 mm 1.280 x 1.280 mm 960 x 960 mm 700 x 700 mm 590 x 590 mm Theoret. injection volume 12.930 cm 3 10.838 cm 3 12.868 cm 3 2.860 cm 3 3.338 cm 3 736 cm 3 286 cm 3 201 cm 3 Min.-max. of mould heigh 1.000 – 1.900 mm 900 – 1.700 mm 1.500 – 2.000 mm 250 – 900 mm 375 – 850 mm 300 – 800 mm 200 – 450 mm 200 – 425 mm

11 P AINT SHOP 11 Technical specification  number of suspensions: 130 trolleys / 260 jigs  capacity: 60 trolleys / hour (around 1.200 m 2 )  max length of a part: 220 cm  used paints: solvent  type of painting: automatic spray (pneumatics, electrostatics)  cabines: fully air-conditioned

12 P AINT SHOP 12 Control panel: Temperature range: 20°C-35°C Humidity range: 50%-80% Catalytic boost: Environmental friendly (combustion of 95% of solid particles)

13 P AINT SHOP 13 7 FANUC robots: 1 for flaming 1 for primer 3 for basecoat 2 for clearcoat Better quality: Primer coating elimates discoloration of raw parts

14 PUR FOAMS LINE 14 o The number of cassettes: 34 (number of moulds in the cassette depends on the size of the element) o Capacity: 204 cassets/hour o Max size of the element: 1.340x660x250 mm o Used materials: single and double- hardness MDI components

15 PUR FOAMS LINE 15 o Load capacity: accordingly to customer’s requirements o Density: from 45 to 75 kg/m 3 Production capacity*: - over 2.150.000 parts annually - over 179.000 parts monthly - over 8.500 parts daily * - 3 shifts working

16 16 A SSEMBLY We also assembly subparts according to requiremets of our customer

17 O UR CERTIFICATES 17 ISO 14001:2005ISO 9001:2008

18 The address ul. Annopol 4, 03-236 Warszawa Tel. (+48 22) 811 54 80; (+48 22) 811 21 70 E-mail: koram@koram-zzm.com.plkoram@koram-zzm.com.pl arkadiusz.sliwinski@koram-zzm.com.plarkadiusz.sliwinski@koram-zzm.com.pl (Arkadiusz Śliwiński – Dyrektor Handlowy) Web: www.koram-zzm.com.pl 18 KORAM ZZM GPS N: 52° 10' 26" E: 18° 51' 9"

19 Thank you, We are looking forward to cooperate with you. THE EMPLOYEES OF KORAM ZZM POLAND Sp. z o.o. THE EMPLOYEES OF KORAM ZZM POLAND Sp. z o.o.


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