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LLC «FARG’ONA AVTO GLASS» Headquarters plant Front of manufacturing and administrative buildings ADMINISTRATIVE buildINGMANUFACTURING WORKSHOP
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Fergana region, Fergana city, Kashkar kishlak street, №211 7 km – from Fergana city; 5 km – LLC «Avtooyna», main raw materials supplier; 70 km – from Asaka city, where is located the motor works JSC «GM-Uzbekistan» - the manufacturer of passenger cars and consumer encapsulated glass. Location of the LLC «FARG’ONA AVTO GLASS» Ferghana region is located in the southern part of Fergana Valley. The area of the region of about 6800 square kilometers. Population – 2,5 million people. The region is divided into 15 administrative districts. The chosen place to ensure the development of transport infrastructure.
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LLC “Farg’ona Avto Glass” Fergana region, Fergana city, Kashkar-kishlok street, 211 Uzbekistan 150100 LLC “Farg’ona Avto Glass” Fergana region, Fergana city, Kashkar-kishlok street, 211 Uzbekistan 150100 LOCATION Ferghana Asaka GM-Uzbekistan Farg’ona Avto Glass LLC LLC «FARG’ONA AVTO GLASS»
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PROGRAMS REALIZATION ON RESOLUTIONS PROJECT DESCRIPTION The enterprise is created on the basis of the Resolution of the President of the Republic of Uzbekistan ПП № 1072 dated 12.03.2009 «Modernization of the enterprise and the program localization», as well as on the basis of Resolution КМ № 193 dated 10.07.2009 «On the production of encapsulated glass for surface transportation for Fergana and Namangan regions». By the Decree of Hokim (head of administration) of Fergana region № 223 dated 26.05.2009 г. The project includes development of production of encapsulated glass for car «Nexia» models GL, GLE and «Lacetti» Model J-200. Acquisition and start-up of two injection machines - automatic thermoplastics. Industrial equipment (molds) will be provided by the JSC «GM-Uzbekistan».
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Financing the project LLC «FARG’ONA AVTO GLASS» FUNDING MECHANISMS AND SOURCES Founders Share contribution Before restructuringAfter restructuring Million UZ soums Totally thousan ds USD Million UZ soums Totally thousands USD LLC «Avtooyna»506.2232.3706,2324,1 LLC «Machin-tractors park» (Fergana LLC MTP) 93.843 93,743,0 TOTALLY:600.0275.3800,0367,1 Источники финансирования В тыс.долл.США местная валюта твердая валютавсего процентная структура ООО «Машино-трактный парк» существующими активами 62,60 4,3% АК "Узавтосаноат" денежными средствами 215,5 261,8 477,332,6% ООО"Автоойна" денежными средствами 94,10 6,4% Итого собственные средства учредителей 372,2 261,8 634,043,3%
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PROGRAMS REALIZATION ON RESOLUTIONS PROGRAMS REALIZATION The project is implemented in fixed terms. Production of encapsulated glass is fully mastered. To expand the range of products in 2013-2014 years are additionally acquired 2 injection machines for the production of plastic parts for the cooling radiators of cars. Production capacity at the 2-shift operation - 260 000 pcs. of encapsulated glass and 150 000 pieces of cooling fans The main supplier of raw materials is LLC "Avtooyna“, the imported raw materials are sourced from the South Korea. Production capacity
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PARTS CERTIFICATION ModelPart’s numberPart’s name Nexia GL 95409345 FAN ASM-ENG CLR 96404293 GLASS A-QUARTER WINDOW, LH 96404293 GLASS A-QUARTER WINDOW, RH Nexia GLE 96404294 GLASS A-HEAT ABS QTR WDO, LH 96404295 GLASS A-HEAT ABS QTR WDO, RH Lacetti J-200 96617455 WINDOWS ASM-QTR LH 96617456 WINDOWS ASM-QTR RH
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Parts’ names
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SHROUD (200)SHROUD (120) FAN UNIT (200)FAN UNIT (120)SHELL INLETSHELL OUTLET 623193622886 622523622738 623270623197 RESUME LLC «FARG’ONA AVTO GLASS»
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Production of finished products in physical terms Production of finished products in physical terms 180,0 226,5
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Main factors Producing KD for cars 201320142015 Million USD1.833.5 Number of employees 9698 Источники финансирования В тыс.долл.США местная валюта твердая валютавсего процентная структура ООО «Машино-трактный парк» существующими активами 62,60 4,3% АК "Узавтосаноат" денежными средствами 215,5 261,8 477,332,6% ООО"Автоойна" денежными средствами 94,10 6,4% Итого собственные средства учредителей 372,2 261,8 634,043,3% Main nomenclature of manufactured automotive components: Encapsulated glass Plastic parts of cooling radiator
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PROJECT LLC «FARG’ONA AVTO GLASS» Project activities on increase the range of production - Increasing of production capacity from 260 000 pieces per year to 457 000 pieces per year; -Purchasing of parts from local manufacturers.
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TECHNOLOGICAL EQUIPMENT 4 – Injection machines 1- Test Balancing nachine 1 - Balancing Machine Plate Size: (3 pieces) Dongshin PRO 550 -1,300×1,1600(mm) (1 piece) Hyundai HV 350 - 1060×1030(mm) (1 piece) Hyundai HV 350 - 1060×1030(mm)
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TECHNOLOGICAL EQUIPMENT The technology is highly automated and easy to use. The management and control of the process is carried out by 2 masters - one for each shift. The rest of the main production staff consists of 57 people. Technology of production of encapsulated glass does not have specific requirements for production personnel. Staff training is provided by the agreement for the supply of equipment and transfer of technology.
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Main technological equipment Transformer. Additional provision «250-270 Kw» ТЕХНОЛОГИЧЕСКОЕ ОБОРУДОВАНИЕ
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TECHNOLOGICAL PROCESS Technological process diagram We monitor the quality at each stage of the process! Installation of glass semi- finished product on the table Adhesive application by robot Bolts installing Downloading the glass on tooling Injection of PVCInspectionGlass cleaning Bonding of weather strip and noise isolation Inspection Finished product sending
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TECHNOLOGICAL PROCESS Technological process diagram We monitor the quality at each stage of the process! Input material control Injection process (shroud/fan) Inspection Balance inspection (fan) Assembly (shroud+motor+fan) Inspection Fan performance test Final inspectionPacking Finished product sending
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Information about the foreign partners and the quality control system Tests of encapsulated glass for car «Nexia GLE», «Nexia GL», «Lacetti J-200" are held to meet the requirements of this International Standard Organization in test laboratory of «PERSONA GRATA». Periodic testing in accordance with the approved schedule are conducted every 6 months. Test of radiator cooling fans for car «Nexia» is carried out in the laboratory «Korea testing & research institute». Our technical partner is «Sejin» Co.Ltd and «Avtooyna." The company «Sejin» Co.Ltd was founded in 1996. The company cooperates with major car manufacturers such as “Hyundai”, “Kia” and others. Methods of testing during the development of new products are held on the customer's requirements.
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Certificate In purposes of compliance with international requirements and the quality of products, the company has implemented a quality management system and received a certificate of international standard ISO 9001:2008 и ISO/TS16949.
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Localized parts It is mastered the production of plastic parts of the cooling system radiator of Nexia “FAN ASM-ENG CLR” Localized parts of 2014
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In 2016 we plan to complete the development of the plastic part of the cooling system radiator for Lacetti (Gentra) "FAN A1-MAIN" Due to the development of this part, the company will receive additional proceeds of $ 800 thousand UD dollars. Gentra “Fan A1-Main” Parts to be localized in 2016
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TENDENCY IN FUTURE The structure and characteristics of the market is determined by the production program of JSC «GM-Uzbekistan» for the production of passenger cars. At this stage, according to the signed memorandum with the company «Sejin Co., LTD» is organized assembly line of safely encapsulated glass for the car «Nexia GLE», «Nexia GL», «Lacetti J-200.“ The created production will develop production of new types of products with allowance of the development program for mastering of a new range of vehicles at J-SC «GM-Uzbekistan», as well as an increase in exports of automotive components.
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Manufacturing base Technical capacity and experience of highly qualified specialists of the enterprise allow to increase the capacity of utilization. To make full use of production capacity it is established the excellent job to ensure the production of basic raw materials and auxiliary materials. Our company has a reserve of energy (transformer 250-270 Kw) Support services are fully arranged and provided with modern equipment. Источники финансирования В тыс.долл.США местная валюта твердая валютавсего процентная структура ООО «Машино-трактный парк» существующими активами 62,60 4,3% АК "Узавтосаноат" денежными средствами 215,5 261,8 477,332,6% ООО"Автоойна" денежными средствами 94,10 6,4% Итого собственные средства учредителей 372,2 261,8 634,043,3%
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LLC «FARG’ONA AVTO GLASS»
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