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Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Machine Condition Monitoring on ControlNet RSLogix5000 support for XM ®

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Presentation on theme: "Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Machine Condition Monitoring on ControlNet RSLogix5000 support for XM ®"— Presentation transcript:

1 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Machine Condition Monitoring on ControlNet RSLogix5000 support for XM ®

2 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 2 What is it? XM ® on ControlNet

3 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 3 Three New Products 1440-ACNR XM ControlNet Adapter –Redundant ControlNet –Transparent Access to XM-Net (DeviceNet) –Supports only the 1440-DYN02-01RJ 1440-DYN02-01RJ Dynamic Measurement Module –2 Channels of Dynamic Measurement (vibration, pressure, strain, etc.) –1 Speed Input –Intelligent onboard Signal Processing & Alarming –Fully Integrated into RSLogix via standard I/O & Configuration Assemblies Add On Profile for Configuration 1440-TBS-J Spring Clamp Terminal Base

4 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 4 1440-ACNR XM ControlNet Adapter I/O –Maximum 10 XM Dynamic Measurement Modules (1440-DYN02-01RJ) –Redundant ControlNet –ControlNet Communications Rate = 5Mbits/s (fixed value) –XM Bus Communications Rate = 500Kbits/s (fixed value) Configuration –ControlNet Address set via mechanical toggles on top of module. –No other configuration required. The 1440-ACNR ControlNet Adapter seamlessly adapts an XM Bus network to ControlNet and to Rockwell Automation’s Logix control platform. ControlLogix –Requires RSLogix 5000 Software Revision V16.00 or later Operating Temperature –-20 to 70°C (-4 to 158°F)

5 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 5 1440-DYN02-01RJ Dynamic Measurement Module Inputs –2 Dynamic Channel Inputs Eddy Current Transducer signals Accelerometer signals Voltage signals from any dynamic measurement sensor such as a velocity or pressure transducer –1 Tachometer Input Configuration –By Add On Profile within RSLogix 5000 –Configuration Assembly maintained and accessible within Logix. –Configuration downloaded from controller on power up or when changed. Designed specifically for integration with Allen-Bradley ControlLogix controllers connected through the 1440-ACNR ControlNet Adapter. Measurements –FFT & Time Waveform –Asynchronous or Synchronous –Real Time Overall Gap (bias) Speed SMAX Magnitude SMAX Phase Operating Temperature –-20 to 70°C (-4 to 158°F) –FFT Derived 4 FFT Bands Order Magnitudes: 1x, 2x, 3x Order Phases: 1x, 2x Not 1x Sum Harmonics

6 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 6 1440-TBS-J Spring Clamp Terminal Base Advantages –Spring or tension-type connections offer generally faster installation than screw-clamp terminal blocks –Spring-type terminal blocks use a metal spring to hold the wire tightly against the current bar –Spring clamps are superior when vibration is a concern –Spring clamp’s constant tension connections mean no preventative maintenance is required Designed to accommodate all of the input / output requirements of the 1440-DYN02-01RJ Dynamic Module via 52 Spring Tension terminations. Connections –52 IEC IEP 20 Spring Tension terminations –XM-Net Side Connector Wire Size –Maximum: 12 gauge (4mm2) stranded –Minimum: 22 gauge (0.35mm2) –Insulation: 3/64 inch (1.2mm) maximum Operating Temperature –-20 to 70°C (-4 to 158°F)

7 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 7 Add On Profile –Intuitive easy to use interface –Look & Feel consistent with other RSLogix HMI’s –Executed within RSLogix 5000 Assemblies –Input assembly All scanned data values –Output assembly All control attributes –Configuration assembly Every configuration parameter Function –Automatic configuration download on power up or reset –Automatic device fault detection ControlLogix Integration Implemented By…

8 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 8 Programmatic Access –Data and attributes fully accessible via RSLogix programming –Simple application of condition data into user developed logic –Logic to manage configuration Consolidated System Management –Configuration assemblies saved as part of the Logix configuration (L5K files) Module configurations are managed along with the rest of the automation system –Module configuration only within RSLogix Insures that the same security and controls implemented for the automation system are applied to the protection system The Application of the Power of Logix –Applying all of the capabilities of RSLogix… Add On Instructions, Faceplates, Multi- Programming Environments, Intuitive Programming Tools… ControlLogix Integration Allows for…

9 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 9 Summary The only ControlNet based, fully RSLogix integrated Condition Monitoring solution. Global Certifications for Electrical Safety & Hazardous Location Temperature Rating: -20 to 70°C The XM ControlLogix solution, implemented in the 1440-DYN02-01RJ and 1440-ACNR modules offers:

10 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 10 More Information? Data Sheets: Available @ http://www.rockwellautomation.com/solutions/conditionmonitoring/protection.html Users Manuals: Available @ http://literature.rockwellautomation.com/idc/groups/public/documents/webassets/browse_category.hcst Search on Catalog Numbers 1440-ACNR, 1440-DYN02-01RJ, 1440-TBS-J http://literature.rockwellautomation.com/idc/groups/public/documents/webassets/browse_category.hcst

11 Copyright © 2010 Rockwell Automation, Inc. All rights reserved.


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