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1 Ken Gilleo PhD ET-Trends LLC 1 Introduction & Overview “What are the possibilities of small but movable machines?” - R. Feynman 1959 Feynman described MEMS and “Nano” “What are the possibilities of small but movable machines?” - R. Feynman 1959 Feynman described MEMS and “Nano”
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2 Sections 1.MEMS/MOEMS Introduction/overview 2.Nanotechnology Overview 3.MEMS Fabrication 4.MEMS Mechanisms & Operation 5.Introduction to Packaging 6.MEMS Special Packaging Requirements 7.Nano Packaging 8.MEMS Packaging 9.Commercial Packages for MEMS 10.Summary & Future
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3 Outline What’s MEMS? MEMS/MOEMS Fundamentals Features & Attributes Mechanics & Motion Applications
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4 MEMS M icro: small scale; similar to IC feature size* E lectro: electrical power & electronics M echanical: adds mechanical motion S ystem: integrated; can be a System-on-Chip Retains electronic features while adding mechanical structures Mechanical MOTION must be involved * Micro – not yet Nano -- NEMS
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5 MEMS; Electro vs. Electronic All MEMS must have “electro” feature Electro: power, control, sense and compute MEMS devices can have on-chip electronics Electronic circuitry for MEMS Control, amplification, conditioning, etc. Electronics Locations 1. Integrated CMOS; iMEMS; 2. Wafer-level connected 3. Separate chips
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6 ADI Gyroscope Accelerometer
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7 The Center of Convergence MEMS Electronics Optics Mechanics OEOM Biotech Chemistry Physics Medicine MOEMS Nano- technology Telecom Where all Sciences & Technologies will Converge
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8 Convergence of electronics, mechanics, & (optics) Leverages semiconductor industry Mass-production in existing fabs Extreme “density”, highly scalability Extraordinary versatility and richness sensors energy devices logic functions motion control micro-manufacturing systems Key Attributes Hear Talk Feel Move Walk Grab Think See Sense beyond Control Energize Extract energy Manufacture Cut-pierce-etc. More…
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9 Hear Talk Feel Move Fly Walk Grab Think Sense See Control Pump Synthesize Align Cut More MEMS Can:
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10 MEMS Structures
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11 Best MEMS Features Massively parallel manufacturing Can use Semi fabs; even older, smaller fabs Highly scalable; smaller = faster (less mass) Integrate everything; or bond wafers together Extraordinary functionality Ideal size for: optical, biological, chemical and human interaction
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12 MEMS Advantages Taps the “mega” semiconductors infrastructure Merges motion & electronics & energy Can combine MEMS + CMOS logic on one chip Multifunctional; separate or combinations Sense; movement, energy, molecules, microbes Compute; electronic logic, memory Move; motion to solids, liquids, gases, and MEMS devices Control; energy, signals, matter, motion Produce; reagents, drugs, life forms
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13 Major Products Sensors (largest class; ~ 70%) Motion detection; vehicles, machines, life forms Position; gyroscopes, accelerometers Force/pressure: gases, fluids, solids Molecules; chemical, biological (emerging) Energy; heat, light, mechanical Control Energy; light, electrical, RF, sound, mechanical Fluids; pumps for machines, biomedical, other Gases; even MEMS rockets have been built Reactions; for synthesis & analysis (incl. pharma)
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14 MEMS Motion (actuation) Deformable; cantilevers, beams - “no wear out” Sliding; linear Rotating; partial, full, multi-plane Rotating Inter-contact; gears, wheels Hinges Ejectors; fluids, gas, solids Combinations More on ACTUATION Later
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15 MEMS Sensors Motion Dongle Motion sensor - Moto 2-axis sensor - ADI Earthquake – warn, power, fuel shutoff Precise pedometers Security Air Bag sensor - ADI Game and computer input JPL Micro-gyro Military – US Gov’t. Vehicle; crash, roll- over, ride, mechanical wellness Robots; movement Military; vehicle, ordnance monitor MEMS enabled iPhone Motion- interactive
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16 MEMS Demo MEMS Demo Sandia National Laboratories presents… Sandia Sequel Can the Government solve the overload problem? BUG still wins! Video may not run unless file is downloaded
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17 Complex MEMS Demo Sandia National Laboratory Video may not run unless file is downloaded
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