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Protecting Workers Exposed to Respirable Crystalline Silica Annette Iannucci and David O’Connor OSHA Alliance Program Construction Roundtable September 12, 2013
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OSHA’s Proposed Crystalline Silica Rule Published in Federal Register today Will improve protections for 2.2 million workers Will save nearly 700 lives and prevent over 1,600 cases of silicosis annually once full effects are realized
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Reasons for the Proposed Rule Current Permissible Exposure Limits (PELs) are formulas that many find hard to understand Construction/shipyard PELs are obsolete particle count limits General industry formula PEL is about equal to 100 µg/m 3 ; construction/shipyard formulas are about 250 µg/m 3
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Exposure and Health Risks Current PELs do not adequately protect workers Exposure to respirable crystalline silica has been linked to: –Silicosis; –Lung cancer; –Chronic obstructive pulmonary disease; and –Kidney and immune system disease Healthy Lung Lung with Silicosis
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Construction Activities that Generate Airborne Respirable Particles Chipping Cutting (Sawing) Drilling Abrasive blasting Grinding Sanding Polishing Crushing Tuckpointing
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OSHA’s Proposed Rule Two proposed standards: –One for General Industry and Maritime –One for Construction Offers common sense, flexible approaches for employers Similar to other OSHA health standards, ASTM consensus standards, industry guidelines
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OSHA’s Proposed Rule (cont.) Establishes new PEL of 50 μg/m 3 Includes provisions for: –Measuring worker exposures to silica; –Limiting access to areas where workers could be exposed above the PEL; –Use of dust controls; –Use of respirators when necessary; –Medical exams for highly exposed workers; –Worker training; and –Recordkeeping.
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Flexibility for Exposure Measurements Initial exposure measurement Periodic assessment by: - Fixed schedule option - Performance option – assess asnecessary to adequately characterize exposures Exposure monitoring not required for construction employers who choose to implement dust controls listed in Table 1
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Measuring Silica Exposures Allows for use of OSHA, NIOSH, or MSHA methods for sampling and analysis Flexibility in using dust samplers – any that are designed to conform to ISO-CEN Use of accredited labs that follow certain quality assurance procedures to ensure reliable measurements
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Flexibility for Dust Controls Employers can use any dust or work practice controls to limit exposures to the PEL Respirators permitted where PEL cannot be achieved with engineering and work practice controls
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Additional Flexibility for Construction Employers Table 1 in the construction standard matches tasks with effective dust control methods and respirators. If employers choose to follow Table 1: –They would not have to determine worker exposures to silica –They would have to offer medical exams to workers doing tasks that require respirators for more than 30 days a year
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Table 1 Example Table 1. Exposure Control Methods for Selected Construction Operations Operation Engineering and Work Practice Control Methods Required Air- Purifying Respirator (Minimum Assigned Protection Factor) ≤ 4 hr/day > 4 hr/day Using Stationary Masonry Saws Use saw equipped with integrated water delivery system. (Plus additional specifications) None Half- Mask (10)
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Operations Included in Table 1 Using stationary masonry saws Using hand-operated grinders Tuckpointing Using jackhammers and other impact drillers Using rotary hammers or drills Operating vehicle- mounted drilling rigs Milling Using handheld masonry saws Using walk-behind or drivable masonry saws Rock crushing Drywall finishing Use of heavy equipment during earthmoving
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Medical Surveillance Covers workers exposed above PEL for 30 or more days per year Initial exam followed by periodic exam every 3 years Exam includes medical and work history, physical exam, chest X-ray, and pulmonary function test (TB test on initial exam only)
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Consistency with Consensus Standards Voluntary consensus standards have been adopted for general industry (ASTM E 1132 – 06) and construction (ASTM E 2626 – 09). These voluntary standards include provisions for exposure measurement, use of dust controls, respiratory protection, medical surveillance, and training. Medical surveillance provisions also largely consistent with NISA recommendations
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Estimates of Those Affected by Proposed Rule 2.2 million workers −1.85 million in construction; −320,000 in general industry and maritime 534,000 establishments −477,000 in construction −57,000 in general industry and maritime
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Health Benefits of Rule Nearly 700 fatalities avoided annually (560 in construction) - Lung cancer:165 - Silicosis and other non-cancer lung diseases:381 - End-stage kidney disease:153 Over 1,600 silicosis cases avoided annually (over 1,080 in construction)
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Costs per Workplace Costs per establishment are relatively modest Average annual costs per workplace: −Average workplace: $1,242 −Average workplace with less than 20 employees: $550
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Public Participation OSHA welcomes public input on the proposed silica rule. –Written comments –Public hearings –Post-hearing comments Comments and testimony are carefully considered OSHA’s final rules are based on evidence in the record as a whole
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Additional Information Additional information on the proposed rule is available on OSHA’s Silica Rulemaking webpage at www.osha.gov/silicawww.osha.gov/silica
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