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Via Ocel ltd was founded in the 2000 as an enterprise for manufacturing, engineering, sales, export and import In the period up to 2006 Via Ocel took.

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Presentation on theme: "Via Ocel ltd was founded in the 2000 as an enterprise for manufacturing, engineering, sales, export and import In the period up to 2006 Via Ocel took."— Presentation transcript:

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2 Via Ocel ltd was founded in the 2000 as an enterprise for manufacturing, engineering, sales, export and import In the period up to 2006 Via Ocel took part in realization of significant international projects related to modernization, reconstruction and development of district heating system in Belgrade So far, enterprise has done many miles of hot water pipe systems, hundreds of district heating system connections and almost 50% of total substations reconstructed in Belgrade History

3 In 2007, beside previously mentioned activities, the significant part of our activities has been focused on thermal power plants. Beside manufacturing, erection and delivery of parts for system upgrading and overhaul in power plants, services have been provided in a field of basic, detailed and reversed engineering such as: pressure parts fossil fuel firing equipment boiler pipe systems and steam lines transport and coal handling systems, ash and slag …with the aim to increase energy efficiency, reliability and to extend life of coal mill equipment, FD and ID fans, and above all, to reduce pollution and emission of environmentally unfriendly gases. History

4 Today, Via Ocel has become leading company in Serbia for material supply of power plants and facilities and the largest pressure parts producer in the region. Today Via Ocel has more than 170 employes with 24 engineers. In order to provide wider scope of services, Via Ocel has entered in partnership with an engineering company Balkan Energy Team (BET). Via Ocel has become owner of shares in company Balkan Energy Team. Besides BET Via Ocel has shares in ownership in following companies: -Takovo Transport – Company for transport and logistic -Arc Monte – Mechanical erection company Via Ocel has a Cooperation agreement with Babcock Borsig Steinmüller. Via Ocel today

5 Large production facility in Šimanovci, 20 km far from Belgrade, with about 4.000 m 2 equipped for high quality products and facility in Pančevo with about 5.000 m 2 Production capacity of Šimanovci production facility: -Steel structure250-280 tones monthly -Pressure parts150-200 tones monthly Software for engineering -Siemens Solid Edge -Autodesk Auto Cad Technical Personel structure -Engineers (Mechanical, Electro, Civil)24 employes -Welding engineer4 employee -Welders 111/131/135/141/31137 employes -Fitters55 employes -Other30 employes -Licenced engineers (330,430,350,450)10 licences Figures and facts

6 Equipment Welding equipment: -Welding machines for 111/131/135/141/311 welding -Special welding accessories Machining equipment: -Lathes -Horizontal milling machine -Magnetic drilling machines Cold deformation of pipes: -Bending machines (up to 120 mm OD) -Pipe reducers Cutting tools: -Saws -Plasma cutting machine Other equipment

7 Certificates ISO 9001, ISO 14001, OHSAS 18001, manufacturing, delivery, installation and maintenance of pipe systems, pressure vessels and other equipment and commissioning of parts and components in power plants, power stations, chemical and industrial plants

8 Certificates Pressure equipment 97/23/EG Material and welding technology EN ISO 3834-2 UDT production of pressure parts for Poland

9 OSNOVNE DELATNOSTI MAIN ACTIVITIES

10 HEATING AND DISTRICT HEATING Hot water pipe systems, substations and other equipment supply POWER PLANTS AND FACILITIES Steam and hot water boilers, pressure parts, mills, combustion devices and other equipment supply EXPORT AND IMPORT / TRADE Ferrous and non-ferrous products ENGINEERING Design activities, project management ERECTION Site management, supervision, construction and maintenance

11 TERMOTEHNIČKA POSTROJENJA HEATING AND DISTRICT HEATING

12 District heating network installation – pre-insulated systems Design and calculation of district heating network systems Free of maintenance systems and high quality of works Installed equipment made by leading world producers Compact design, reliable and easy to maintain Fully automated operation in accordance with client requirements Significant saving of energy consumption DISTRICT HEATING NETWORK HEATING AND DISTRICT HEATING

13 Heating substations for district heating and domestic hot water Monitoring and function control from the distribution centers Installed equipment made by leading world equipment producers HEATING SUBSTATIONS HEATING AND DISTRICT HEATING

14 TERMOENERGETSKE INSTALACIJE POWER PLANTS AND FACILITIES

15 Pressure parts Heating surfaces (economizers, superheaters, reheaters) Headers (collectors and distributors) Boiler connection pipelines Internal piping External piping (steam pipelines, feed water lines) Connection piping and components (auxiliary systems) POWER PLANTS AND FACILITIES

16 Air and Flue gas System, Pulverized Fuel Systems, Air-pre- heating Air and Flue gas ducts including accessories Pulverized fuel ducts including accessories Fresh air systems Hot air systems Secondary air systems Primary air systems Air-pre-heating POWER PLANTS AND FACILITIES

17 Systems for storage and transport of solid fuel Ash handling systems Systems for coal preparation Mills Classifier Coal burning grates Steel structure POWER PLANTS AND FACILITIES

18 Fans Designing, production, erection, commissioning, inspection, maintenance and upgrading of radial and axial fans diameter up to 4250 mm. Flow rate up to 3.000.000 m 3 /h Pressure up to 18.000 Pa POWER PLANTS AND FACILITIES

19 Fans AVS type are designed to extract flue gases from power boilers with dust concentration up to 10 g/m³ and temperature up to 300°C. Regulation of parameters is carried out by means of axial blades guides controlled by a pneumatic or electric actuator. Material used for producing fan elements: Bladessteel grade S355NH Shaftsteel grade 16Mo3 Inner bearing housingsteel casting S355J2G3 Designing of fans Inspection and designing the nature frequency of fan’s blades POWER PLANTS AND FACILITIES

20 TRADE

21 Sales of ferrous products Sales of non-ferrous products TRADE

22 ENGINEERING

23 Design (Engineering) Mechanical and electrical designs Models and calculation Pipeline static calculation Detailed engineering Workshop documentation ENGINEERING

24 Basic and detailed engineering of thermo-technical and power generation facilities Reverse engineering in production of spare parts for OEM subsystems Facility rehabilitation and improvement project in order to: Increase efficiency and reliability Extend the lifetime Reduce the harmful particles emission Welding technology Heat treatment ENGINEERING

25 R.br. Mark StandardsW.Nr Group / CR ISO/TR15608 ENDIN 1S235JRG2RSt 37-2EN 10025-21.00381.1 2P235GHSt 35.8EN 10216-21.03451.1 3P265GHH IIEN 10028-2 EN 10216-21.04251.1 418MnMo4-5EN 10028-21.54141.1 516Mo315Mo3EN 10028-2 EN 10216-2 EN 102731.54151.1/1.2 6S355J2G3St 52-3EN 100251.05701.2 7P355NL1 P355NHWStE 355EN 10028-3 EN 10222-41.05651.3 815NiCuMoNb 5-6-4WB 36EN 10216-21.63684.2 910CrMo5-5/EN 10216-21.73385.1 1013CrMo4-513CrMo4 4EN 10028-2 EN 10216-2 EN 102731.73355.1 1110CrMo9-10/EN 10216-2 EN 102731.73805.2 1214MoV6-3/EN 10216-21.77156.1 1312X1MF/TU -14-3-460/75/6.1 14/15CrMoV5-10DIN 171751.77456.2 15X10CrMoVNb 9.1X10CrMoVNb 9-1EN 10216-21.49036.4 16X20CrMoV 12-1X20CrMoV11-1EN 10216-21.49226.4 17X10CrAlSi7/EN 10095-21.47137.1 18X10CrAlSi 13 EN 10095-21.47247.1 19X10CrAlSi 18Z 12 CAS 18EN 10095-21.47427.1 20X15CrNiSi 20 12/EN 10095-21.48288.1 21X15CrNiSi 25-20 EN 10095-21.48418.2 22Vautid 100/DIN EN ISO 6848// 23HARDOX 450/EN 100211.8714/ 24GS22Mo4GS-22Mo4DIN 172451.54195.1 25G17CrMo 5-5GS-17CrMo 5 5EN 10213-2 DIN 172451.73575.1 Max øMax ≠ 820110 Material Specification

26 ERECTION

27 Erection in thermal power plants Site management and organization Supervision Time scheduling Execution of erection Pressure parts Ducts Components Steel structure Logistic Heat treatment service ERECTION

28 Erection technology is prepared by skilled engineers considering environmental and safety recommendations according to ISO 14001 and OHSAS 18001. Well trained and experienced crew have around 100 fitters and welders. Welding crew, lead by welding engineers, has adequate welding equipment and use appropriate technology. At this moment, Via Ocel has more than 30 welders certified for methods such as 141, 111, 311, 131, 135. ERECTION

29 DEVELOPMENT

30 Production and erection of thermo technical facilities Production and assembly of pressure parts for steam boilers capacity greater than 500t/h Basic and detailed engineering on thermo-technical and thermal-energy facilities Design and delivery of Steam pipelines for steam boilers capacity greater than 500 t/h Engineering, erection and production development 2000 -2002. 2004. 2006. 2007. 2008-2015. 2015 -2020. DEVELOPMENT New production facility, Enviromental projects (Biomass, SUW..), modernization of production

31 Our development is based on modern direction which anticipates increasing the efficiency, reliability and environmentally-friendly design of utilities. Development and research are reflected in the following fields: Development of new manufacturing and technological procedures, Development of environmental technologies, Development of new technologies and products. In cooperation with our partner we can offer Basic engineering for all systems in thermal power plants NOx reduction systems FGD (Desulphurization systems) DEVELOPMENT

32 Via Ocel has established itself as a reliable partner and has reached leading position in its scope of services thanks to high quality of conducted projects In addition to partnership with major Serbian public enterprises, Via Ocel has become a partner with international companies such as: Babcock Borsing Steinmüller GmbH Doosan Babcock Energy Benteler Stahl/Rohr Kraftanlagen München Danfoss Grundfos PARTNERS

33 Tadeuša Košćuška 56 Belgrade, Serbia +381 11 6557 - 928 +381 11 6557 - 929 E mail: office@viaocel.rs www.viaocel.rs CONTACT

34 THANK YOU FOR YOUR ATTENTION CONTACT


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