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Published byJohnathan Terry Modified over 8 years ago
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CACE: Hazardous Chemical Transportation Taskforce April 30, 2007 Team Members: Andrew Maxwell Collin Arnold Samuel Tharp John White
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Proposed Action Phase I Expansion- Acceptable Rail Transportation Need a well developed implementation plan prior to expansion Phase II Expansion- Unacceptable Departure from Poly Chemical’s current operations Exposes community to too much risk Just doesn’t make sense
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Transportation Assumptions Plant production increases by square of increase in acreage of plant size Phase II of the expansion will eliminate all but negligible amounts of exported waste Phase II of the expansion will allow import and processing of the waste of 3 outside companies of similar size as Poly Chemical Average density of chemicals similar to water (for volume calculations)
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Amount of Waste Transported Annually Currently Phase I Phase II Mass (K tons) 19.849.4148.3 Volume (M gallons) 23.157.8173.3 Train Cars 92623116932
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Waste Amount Comparisons Phase I: Transporting per year 14,970 Hummer H2’s 2,369 Swimming pools Phase II: Transporting 44,940 Hummer H2’s per year 7,102 Swimming pools
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Electronic Code of Federal Regulations (e-CFR) Title 49: Transportation of Hazardous Materials Would “Print it out” but with saving the trees in mind… Part 107 How to make a emergency guideline 72 pages Part 171 General Information, Regulations and Definitions 61 pages
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e-CRF Continued Part 172 Hazardous Material Info (exhaustive) 481 pages Part 173 Basic Shipping Requirements 500+ pages
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e-CRF Continued Part 174 Carriage by Rail 32 pages Part 177 Carriage by Public Highway 27 pages
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e-CRF Continued Part 178 Special Instruction for Packaging (extensive) 600+ pages long Part 179 Specifications for Tank Train Cars/Trucks 91 pages
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e-CRF Results 2000 pages Employees must know most of this material in order to load, move and unload these chemicals LOTS of cross-referencing Includes detailed pictures on placards, display signs, and what/how they should look like
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e-CRF Problems Can an employee follow all these to the letter? If Poly Chemical expands, can they continue waste spill their track record? Cutting corners lead to dangerous consequences
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Clymers, IN Accident Waste Tanker Car Over Pressurized Catastrophic rupture $4.8 million in operational losses Fire and localized contamination Determined to be result of lack of management mandated procedure poor implementation of Hazmat regulations
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Clymers, IN Accident
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BeforeAfter
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Chemicals Transported HCl (Hydrogen Chloride) Currently transported to waste treatment facility Nitrates Chromium Benzene
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Benzene Damages blood, bone marrow, central nervous system, liver, and urinary system Can be fatal if inhaled or ingested in large amounts Known carcinogen Very possibly mutagenic Causes adverse reproductive effects: female infertility and birth defects Benzene + Chromic Anhydride = BOOM
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Benzene Spill: China 2005 Chemical plant explosion Estimated 100 tons of benzene leaked into Songhua river Flowed downstream to city w/ population of 4 million Couldn’t drink water for 5 days during clean-up Still can’t fish in the local water Benzene is heavier than water and settled on bottom of river Makes clean-up extremely difficult
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Conclusion Safety is our priority Safety should be Poly Chemical’s priority as well Phase I Expansion can be done safely Phase II Expansion is unsafe, we must fight it
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