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Think Simulation! Adventures in Electrolytes OLI Electrolyte Simulation AJ Gerbino Pat McKenzie May 2015
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Introductions Introduction to OLI, AQSim ◦ Software ◦ Technology Application discussion
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Name Responsibility Water chemistry interest Areas of practice
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Core competencies ◦ Electrolyte thermodynamics ◦ Process simulation ◦ Aqueous corrosion science Products ◦ Software ◦ Consulting services Model development Data development A Technology Company
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Mission: To help clients understand and solve water-based process chemistry applications ◦ OLI applications consulting ◦ OLI training ◦ OLI software sales Business Development Director for OLI ◦ Worldwide except China, Japan, India, SE Asia CorrScience: local representation in Calgary OLI Partner Company
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Oil & Gas ◦ Exploration and production ◦ Refining Chemicals Power / nuclear power Metals and mining Water treatment Pulp and paper Engineering companies Research companies Broad spectrum of industries
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Think Simulation! Adventures in Electrolytes OLI Electrolyte Simulation The primary delivery of OLI technology is through several software products
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Physical and chemical properties of multi-component systems Solid-Liquid-Vapor-Organic ◦ equilibrium ◦ kinetics framework ◦ reduction / oxidation Advanced mechanisms ◦ mass transfer ■ ion exchange All OLI software Some OLI components Water chemistry
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Real-solution Pourbaix diagrams Polarization curves Rates of uniform (general) corrosion Worst-case pitting rate ◦ Corrosion potential versus Repassivation potential Extreme value statistics EVS (asset life)… Corrosion Prediction
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-50 to 300 C 0 to 1500 bar 0 to 30 molal ionic strength 5,500 species database ◦ ~2000 solids ◦ ~2500 organics ◦ 85 elements and their aqueous species AQ Model
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0 to 1 mol fx solute 90% of T c 0 to 1500 bar 40% of the AQ framework Can be more challenging to interpret Mixed Solvent Electrolyte Model Non-aqueous electrolytes 2 nd electrolyte phase Sublimation as a new phenomenon Rewrite / many ‘wish list’ improvements
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Stream Analyzer Corrosion Analyzer Real-solution Pourbaix diagrams Polarization curves OLI’s corrosion science Studio ScaleChem Upstream focus Single point, survey, mix & separate Ionic input / data reconciliation
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OLI-only Thermodynamics Alliance Partners: OLI Engine in Aspen HYSYS in Aspen Plus in gProms in IDEAS in UniSim Design in PRO/II Coming in 2016 OLI as a property method OLI Flowsheet: ESP Electrolyte Simulation Program
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Target: Duplicate physical process ◦ Convert disparate analytical data ◦ Determine representative streams / conditions Result: reduces laboratory / pilot plant tests ◦ Focus on likely optimum Result: anticipate process changes ◦ Develop trends of T, P, comp ◦ Determine benefits & consequences in advance
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Process Schematic Conditions Scenarios Setpoints Output Recommendations Step 1 Step 2 Step 3 Modifications Stream/Analysis Data Software Interpretation
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Think Simulation! Adventures in Electrolytes OLI Electrolyte Simulation The key to OLI acceptance is the ability to predict the properties of multi-component, complex systems
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Speciated model ◦ Liquid, vapor, and solid phases Standard-state properties ◦ Helgeson-Kirkham-Flowers-Tanger equation for ionic and neutral aqueous species ◦ Standard thermo-chemistry for solid and gas species Excess properties Gibbs energy model ◦ Solution non-ideality Algorithms ◦ For solving phase and chemical equilibria
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Kept the same Helgeson equation of state Added a more complex activity model ◦ Debye – Huckel long range term ◦ New ionic interaction (middle-range) term Electrolytes ranging from dilute solutions pure solutes ◦ Short-range term for interactions between neutral molecules based on the UNIQUAC model Speciation based on solvated protons (e.g., H 3 O + )
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Symbols are experimental Curves are OLI predicted
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Think Simulation! Adventures in Electrolytes OLI Electrolyte Simulation Process simulation experts are available to setup and / or review of simulations
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Application building screening and advice Hotline technical support for clients Turnkey leases = software + consulting ◦ Application setup ◦ Application review Applications consulting ◦ Delivered in reports or presentations Leases Turnkey Leases Consulting
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Public Training ◦ At OLI (with training credits) ◦ Regional in Houston, Calgary, Aberdeen ◦ Web classes (once every 3 months) Custom training ◦ Onsite at your company ◦ Via custom web classes ◦ Combination of web training + applications support initial 2 hour class geared to your application specific weekly or biweekly follow-up, review and advice
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OLI application screening : chemistry Validation spreadsheets Thermophysical modeling service MSE Regression class
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Onto your application!
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