1. THE LASER EXCELLENCE

2. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS EXCELLENCE IN SIZE the largest work volume with a reduced footprint and great accessibility no limits to parts dimensions highly compact head with max. penetrability EXCELLENCE IN PERFORMANCES utmost repeatability, accuracy, stability: gantry, rigid, symmetrical structure with dual drive on main carriage high dynamics and superior process quality: direct motor driven head (the only one on the market) EXCELLENCE IN FLEXIBILITY rapid and simple application changeover (e.g. cutting, welding) no optical set-up to alternate material and thickness in production large choice of options to cope with Customer’s application requirements EXCELLENCE IN USER-FRIENDLINESS high performance, operator friendly PRIMACH-20L numerical control portable programming unit with joystick and graphic interface TOB (Technology On Board) OPTIMO AT A GLANCE

3. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS OPTIMO AT A GLANCE

4. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS OPTIMO AT A GLANCE

5. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS THE LASER HEAD direct drive (fast, accurate, no backlash, no wear) A= 360° continuous B=  135° C=  10 mm THE CARRIAGES the X-carriage with high performance dual drive the Y carriage Z column, cylindrical, slim, no bellows THE PILLARS to increase the machine stability and to damp vibrations THE CNC AND THE HANDBOX PRIMACH-20L Windows O.S. 15” LCD flat, touch screen user friendly handbox THE MAIN STRUCTURE solid stiff massive transported in one single pre-assembled element, containing the: - ELECTROMECHANICS - HYDRAULICS - PNEUMATICS - FIXED, TUNABLE OPTICS THE LASER GENERATOR versatile and efficient; according to application needs: from 2500 W to 5000 W B A OPTIMO AT A GLANCE

6. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS OPTIMO AT A GLANCE

7. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS OPTIMO Strokes X: 4500 mm Y: 2500 mm Z: 1020 mm A: 360° continuous B: ± 135° C: ± 10mm Speed X,Y,Z: 50 m/min (combined 85 m/min) A,B: 1.5 rev/s Acceleration X, Y, Z: 0.4 g (0.7 g combined) A,B: 60 rad/s 2 C: 4 g Accuracy X,Y,Z: 0.06 mm (Pa and Ps) X,Y,Z: 0.03 mm (Pa and Ps) – with optical scales, optional A,B: 0.005° (Pa and Ps) OPTIMO AT A GLANCE

8. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS HIGHLIGHTS THE PROGRAMMING THE CNC THE LASER HEAD THE MACHINE THE LASER

9. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Machine Highlights THE MACHINE Flying optics: accuracy and precision independent from the weight of the part to be processed Bridge architecture: accessibility, accuracy of axes movement, rigidity and stability Unitized structure: laser, CNC, electromechanics integrated in a single block Main carriage with dual drive for bilateral positioning movement Wide working volume allowing to process very large work- pieces without repositioning or to use more than one station simultaneously and to have full flexibility for loading/unloading solutions

10. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS The unitized structure combines compactness, stiffness, operating flexibility. Machine Highlights high structural stability and machine reliability easy transportation and quick commissioning lean installation (no structural foundation required) re-location (if necessary) at low costs main elements pre-assembled and tested at PRIMA plant THE MACHINE

11. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Safety Cabin SAFETY DOESN’T SET LIMITS TO ACCESSIBILITY AND COMPACT DIMENSIONS The work volume is completely enclosed with a cabin built with a material opaque to laser radiations. Wide automatic doors allow a practical access to the work volume (4700 mm). Large polycarbonate windows with integral interlock elements for maximum safety and optimal visibility. Effective and rapid fumes collection and extraction. THE MACHINE

12. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS 3 axes: - two rotations (A, B) - one linear movement (C) Compact structure High dynamics and precision Performing even on most intricate workpieces The laser head THE HEAD

13. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS StrokesA: 360° indefinite B: ± 135° C: ± 10 mm SpeedA, B: 1.5 rev/s AccelerationA, B: 60 rad/s 2 C: 4 g Direct drive on A,B and C axes much higher dynamics (10 times higher) no gears, no belts, no backlash, reduced maintenance Direct position transducers optical scales for higher accuracy Technical specifications: The laser head B A C THE HEAD

14. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS APPROACH WITHOUT F.A. The C-axis Fast Approach allows approaching the piece at the maximum speed, allowing 15-20% cycle time reduction: APPROACH WITH F.A. 2 movements: 1.at high speed to a point placed at few mm above the piece surface 2.at safe speed to the final point (< 1.5 m/min) 1 single movement: at max speed to the final point (50 m/min) Time saved: at least 0.4 s each approach The Fast Approach boosts your productivity THE HEAD

15. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS HEAD PROTECTION SYSTEM: NO DOWNTIME IN CASE OF COLLISION SIPS I Between Z-column and A-housing: in case of collision the whole head detaches SIPS II Under C-axis in case of Collision the nozzle only detaches Both SIPS are magnetic, easily and accurately repositionable SIPS Safe Impact Protection System 1 2 1 2 The laser head THE HEAD

16. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS SIPS I TOTAL HEAD PROTECTION Possible only if the safety joint, as in PRIMA 3D heads, is positioned before the head, not between two parts of the head SIPS II NOZZLE PROTECTION Most frequently, minor collisions between nozzle and parts occur. Only the nozzle detaches NO DAMAGE TO THE PART HEAD PROTECTION SYSTEM: NO DOWNTIME IN CASE OF COLLISION SIPS Safe Impact Protection System THE HEAD

17. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS “JOIN-IT”: the rapid coupling joints Rapid tool exchange: from cutting to welding in few minutes THE HEAD

18. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS highest modularity THE HEAD highest modularity CLADDING HEAD

19. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Depending on the application, OPTIMO can be provided with CO 2 lasers with power ratings ranging from 2500 W to 5000 W. All the laser models from the CP and CV laser series by PRIMA are fitted in the machine base and form a stable part of its structure. All feature high versatility and efficiency and low running costs. THE LASER

20. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS The CP series lasers Beam quality designed for optimum laser processing M 2 =~2 Wide range of processable thickness Only four internal optics Longer optics life resulting from optimized gas flow design Variable gas usage based on commanded power PLC-based control with comprehensive built-in diagnostics Reliable, low maintenance operation Low operating costs THE LASER

21. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS The CV5000 laser High power rates The best efficiency for a CO 2 laser (gas consumption according to power demand) Extreme flexibility (from 0.5 to 25 mm with high performances and quality) Reduced maintenance Latest electrical and mechanical technology: solid state HVPS, magnetic levitation turbine THE LASER

22. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS THE CNC PRIMACH-20L

23. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS 15” LCD flat touch screen and integrated trackball ISO G-CODE programming language PC-based CNC with Linux O.S. integrated with machine Web-based interface Windows O.S. for an easy use and remote control Full digital drives with optic fibre link Tuning of servo drives through a SW browser Trajectory sampling time: every 1 ms Integrated PLC with remote I/O modules Axis control sampling time: every 0.2 ms Oscilloscope-like function for servo dynamics Restart functions Integrated editor error and production logs TOB (Technology On Board) Highly advanced control algorithms for higher accuracy and speed Oscilloscope function for CNC variables Online Operator’s manual Holes and slots accuracy level selection for automatic cycle time optimization according to the accuracy needed THE CNC

24. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS TECHNOLOGY WITHIN A CLICK’S REACH Technology On Board (TOB) Parameters can be simply changed directly on machine CNC A single cutting program for all materials, thicknesses and machines Official PRIMA INDUSTRIE and customisable tables both available Possibility of synchronization of CNC and CAD/CAM system tables THE CNC

25. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS AUTO-CALIBRATION OF HEAD GEOMETRIES NO MORE LONG AND FAULTY PROCEDURES Automatic measurement of TCP coordinates by means of nozzle sensor (no dial gauge needed) - no more manual operations - no subjective readings of values - absolute accuracy - dramatic time saving THE CNC

26. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS directly on the piece by self-teaching: in standard iso Gcode by the portable handbox, ergonomic and intuitive to use with advanced programming functions, the result of several years of experience the full programming can be managed by handbox PRIMA INDUSTRIE 3D machines can be programmed: THE PROGRAMMING

27. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS simple and intuitive use speed control proportional to stick inclination and safety area faster programming all machine axes can be moved smoothly and simultaneously conventional keys always available protection against accidental movements or strokes to the stick JOYSTICK ON HANDBOX THE HANDBOX THE PROGRAMMING

28. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS MAIN OPTIONS TOBIA FPC WELDING HEADS SPLIT CABIN LPM PRISMA PERFECT TOOL CAD/CAM SYSTEMS AUTOSQUARE, SHAPESTORING FULLTRACKING, SKATING

29. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS the machine volume is split into two halves with a partition only one half cabin at a time is opened When the pieces are not very large and high productivity is essential, the SPLIT CABIN is a precious help: in one area the machine works, in the other one the pieces are loaded and unloaded NO IDLE TIME HIGH PRODUCTIVITY CHAIN WORK PRODUCTION ONE OPERATOR ONLY In other words: TIME AND MONEY SAVING THE BENEFITS OF THE SPLIT CABIN SPLIT CABIN MAIN OPTIONS

30. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS The Operator loads the workpiece in the A area, while the machine is at work in the B area. The A door closes. When the process is terminated in the B area, the laser head passes through an internal door, reaches the A area where the piece has been loaded and starts processing it. The B door opens and the operator unloads the piece from the B area and loads a new one, while the machine is at work in the A area. When the process in the A area is terminated… …the sequence goes on without idle time HOW THE SPLIT CABIN WORKS A B A B A B AB MAIN OPTIONS

31. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS The partition splitting the work volume into two halves can be easily moved on one side of the machine. In this way, OPTIMO recovers its full work volume to process large and very large parts. FROM SPLIT CABIN TO STANDARD CABIN MAIN OPTIONS

32. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS THE WELDING HEADS HOW : Hands-Off-Welding Welding at a distance >100 mm from the workpiece (HOW= Hands Off Welding): - no interferences with the fixtures - specially suitable for stitch welding Parabolic mirror Cross-jet protection Removable tube for covering gas and plasma blowing Easily interchangeable with the B axis for cutting MAIN OPTIONS

33. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Gas assisted welding head Annular nozzle for the assist gas distribution Isotropic distribution of the assist gas Easily interchangeable with the B-axis for cutting THE WELDING HEADS MAIN OPTIONS

34. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS THE WELDING HEADS Wire Feeder The feeder is used: to fill the gap in the joint to improve the joint properties by adding an external alloy - Wire spooler control unit - Motor for wire feeding movement - Adjustable wire feeding system nozzle for the assist gas distribution MAIN OPTIONS

35. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS it keeps the piercing process under control, by modulating the frequency and the duty cycle. This allows the use of high power parameters. it immediately stops the piercing process when the material has been perforated. POWER t The LPM allows to automatically minimize the piercing time by analysing the reflected radiation. In particular: LPM Laser Piercing Monitor MAIN OPTIONS

36. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Benefits of the LPM: reduction of piercing time no expert Operator necessary: the best piercing parameters are automatically calculated the piercing is less violent: no damages to the lens caused by incandescent sprinkles produced during the process LPM Laser Piercing Monitor MAIN OPTIONS

37. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS the focus position for the material and the thickness to be processed the compensation of the focal position in the machine work volume The FPC automatically manages: The FPC consists of a 90° adaptive bending mirror with a NC-controlled surface curvature. The bending of the mirror permits a shift of the focal position up to 16 mm (with 5” lens). Focal Position Control (*): Flexibility with no optics set-up (*) only for CP and CV lasers and not compatible with welding heads. MAIN OPTIONS

38. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Convergent beam Focus on the material Mild steel cutting Example: CONCAVE MIRROR Divergent beam Focus inside the material Stainless steel cutting Example: CONVEX MIRROR FPC: how it works MAIN OPTIONS

39. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS FPC benefits THE BEST FOCAL POSITION FOR EACH SPECIFIC APPLICATION IS AUTOMATICALLY CONTROLLED HIGH AND UNIFORM CUTTING QUALITY AUTOMATIC FOCUS ADJUSTMENT TO CHANGE MATERIALS/THICKNESS. FOR INSTANCE DIFFERENT MATERIALS/THICKNESS IN EACH SPLIT CABIN AREA Example 3D cutting Mild steel: 1.2mm 2D cutting Stainless steel: 4mm MAIN OPTIONS

40. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Y lens offset = 0,1 mm X lens offset = - 0,04 mm CENTRE OF THE NOZZLE Z MIRROR ADJUSTMENT PERFECT TOOL Validation of Optical Precision available on the HMI MAIN OPTIONS

41. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS OPTIMO can be off-line programmed with the user-friendly and powerful 3D CAD/CAM software (FasTRIM/CENIT). Key features: laser parameters set-up path simulation collision check and correction reverse engineering post processing jigs design These options allow an easy and quick generation of the entire cutting program starting from the mathematic models of the workpiece. MAIN OPTIONS

42. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS AUTOSQUARE function for the automatic positioning of the head perpendicular to the surface SHAPESTORING function for the projection of commonly used shapes (holes, polygons, slots, etc.) on the 3D geometry FULLTRACKING function to provide adaptivity all along the working volume SKATING function for the activation of the adaptivity along pre-determined directions MAIN OPTIONS

43. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS TOBIA Technology On Board Interface Application LAN (intranet) TOB RapidoPlatinoOptimo WORKSHOP TOBIA is a sw application by Prima for an easy and quick management and of the technology database stored on the CNC of Prima machines in the workshop. MAIN OPTIONS

44. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS User interface Windows Explorer like. Network connection to all the P20L CNC’c. Database export in XML (backup) and HTML (readable format). Material or thickness duplication. Copy of all parameters from a database to another. Printing with preview. Security protection of Prima Industrie parameters and features. TOBIA’S FEATURES MAIN OPTIONS

45. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS PRISMA PRima Industrie Simulated Machine Application PRISMA is a sw application by Prima which virtualizes the customer’s machine/s in a highly accurate and realistic way. The virtual machine is used for automatic cycle time and part cost calculation. MAIN OPTIONS

46. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS PRISMA PRima Industrie Simulated Machine Application EASY TO USE Easy Virtual Machines creation/import/export Operator friendly interface with realistic cutting path simulation Technology and calibration integration and synchronization ACCURATE AND SECURE Highly accurate part cost calculation, updatable with current costs according to country Historical records of simulations Dynamic, customizable and complete reports Hardware key for protection and credits MAIN OPTIONS

47. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS AUTOMATIC SINGLE FRONT LOADING/UNLOADING SPLIT CABIN STANDARD CABIN AUTOMATIC DOUBLE FRONT LOADING/UNLOADING

48. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS STANDARD CABIN LOTS OF ROOM FOR BIG PARTS One large work volume, completely free or with 4 tables. Standard cabin with great accessibility (4700 mm). The Operator moves comfortably around tables, fixtures and parts. CONFIGURATIONS

49. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS SPLIT CABIN NO-IDLE-TIME LOADING/UNLOADING Two working areas, divided by a partition. Cabin doors opening alternately. Loading/unloading in masked time. Possibility to recover the whole work volume, by moving the partition on one side. CONFIGURATIONS

50. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS AUTOMATIC SINGLE FRONT LOADING/UNLOADING OUTSIDE WORK AREA Two shuttles enter and exit alternately from the work area. Part exchange in masked time. Split version available for shuttles exchange in masked time as well. Light version (500 kg/shuttle) - Heavy version (1000 kg/shuttle) CONFIGURATIONS

51. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS OPTIMO can be equipped with the automatic, single front loading/unloading system. It consists of two shuttles for piece support alternately moving on rails into and out of the machine work volume. This allows the loading/unloading operations to be performed with no idle time. It can be also integrated with the Split Cabin. This allows the shuttle exchange to be executed also with no idle time. CONFIGURATIONS

52. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Max payload (each shuttle)500 kg Shuttle dimensions1510 x 1800 x 608 mm Shuttle stroke4300 mm Motion systemUnderground chain drives for each shuttle Reference systemPassive reference devices on the floor Repeatability0.05 mm Overall dimensions with machine (photocells included, ancillaries excluded) 8970 x 8210 x 4060 mm Plates available for fixtures positioning8 Shuttle movement time12 s CONFIGURATIONS AUTOMATIC SINGLE FRONT LOADING/UNLOADING

53. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS AUTOMATIC DOUBLE FRONT LOADING/UNLOADING SYSTEM Two shuttles enter and exit alternately from the work area. Part exchange in masked time. Split version available for shuttles exchange in masked time as well. Light version (500 kg/shuttle) - Heavy version (1000 kg/shuttle) CONFIGURATIONS

54. AT A GLANCEHIGHLIGHTSMAIN OPTIONSCONFIGURATIONS Max payload (each shuttle)500 kg Shuttle dimensions1510 x 1800 x 608 mm Shuttle stroke4300 mm Motion systemUnderground chain drives for each shuttle Reference systemPassive reference devices on the floor Repeatability0.05 mm Overall dimensions with machine (photocells included, ancillaries excluded) 8970 x 8210 x 4060 mm Plates available for fixtures positioning8 Shuttle movement time12 s CONFIGURATIONS AUTOMATIC DOUBLE FRONT LOADING/UNLOADING