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SNL/NM Pollution Prevention Critical Mass Achieved: C&D Waste Recycling at Sandia National Laboratories OFEE Symposium June 3, 2008 Ralph Wrons P2 Program Coordinator Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.
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SNL/NM Pollution Prevention Presentation Overview Sandia’s C&D Recycling Approach Recent Improvements Results Challenges/Next Steps
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SNL/NM Pollution Prevention Impact of C&D Waste >150 million tons of construction and demolition (C&D) waste generated annually in the U.S. C&D waste > 80% of SNL’s solid waste ( from Recycling Opportunity Assessment )
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SNL/NM Pollution Prevention VISION Promote and integrate Environmental Sustainability into all Sandia operations, e.g., Achieve 100% recycling of all recyclable commodities City of Albuquerque goal announced June 2007 – end land-filling by 2030
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SNL/NM Pollution Prevention C&D Waste Recycling Approach FY06 & FY07 P2 Goal: Recycle 50% of C&D waste generated. STRATEGIES: Focus on & support Construction and D&D Projects Improve Internal Capabilities CWM Specification 01505 Report & reinforce accomplishments
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SNL/NM Pollution Prevention Recycling Revenues reinvested in the program recycling infrastructure paying for recycling costs Solve the big issue – Concrete & Asphalt C&D Waste Recycling Approach
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SNL/NM Pollution Prevention Assessment & Identification of opportunities Waste minimization, recycling Implementation Specifications Guidance sheets Recycling containers Signage Reporting data Reporting accomplishments P2 Support to Construction and D&D projects
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SNL/NM Pollution Prevention Expanded Infrastructure for Small Projects One-Stop Location for Disposition of Construction Waste from T&M projects
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SNL/NM Pollution Prevention Contract Documents Contractors won’t recycle unless it’s in the Contract Specification Section 01505, Construction Waste Management Readily Available Examples (http://www.sandia.gov/engstds/spec_ index.html)
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SNL/NM Pollution Prevention Now a Standard Spec Line Item, Infrastructure and GPP Projects Waste Management Plan only for Line Item Projects Reporting for Line item only Instructions for Waste Streams Recycling-focused, but waste min emphasized at beginning Construction Waste Management Specification, 01505
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SNL/NM Pollution Prevention LEED Project Recycling
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SNL/NM Pollution Prevention LEED Project Recycling
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SNL/NM Pollution Prevention Elements of Successful Recycling WIF Containers are clearly labeled and color coded with large signs. RESULTS: 78% recycled
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SNL/NM Pollution Prevention P2 Recycling Tent
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SNL/NM Pollution Prevention Disposition Pathways for Suspended Ceiling System No Reuse Identified Mineral Fiber Ceiling Tiles recycled through Armstrong World Industries, Inc. –30,000 SF minimum to fit on one semi-trailer Suspended Ceiling Grid recycled as Scrap Metal
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SNL/NM Pollution Prevention Disposition Pathways for Carpet No Reuse Option Identified SNL Funded Carpet Tile Recycling Program through Interface $800 for full semi-trailer load; aiming for >25,000 pounds
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SNL/NM Pollution Prevention Concrete & Asphalt – The Big Ticket Dedicated Stockpile Area
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SNL/NM Pollution Prevention Concrete and Asphalt Applications for Crushed Concrete & Asphalt
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SNL/NM Pollution Prevention Concrete and Asphalt Contract for Crushing – 7 sieve sizes
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SNL/NM Pollution Prevention C&D Recycling Results 72% Diversion Rate for FY07 ~ 6,000 tons crushed concrete base coarse ~ 2,000 tons milled asphalt ~ 130 tons scrap metal from small projects Wood Pallet Recycling/Reuse Program Improved accounting of waste & recyclables at landfill
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SNL/NM Pollution Prevention FY07 C&D recycling breakdown
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SNL/NM Pollution Prevention C&D Recycling Benefits Improved Housekeeping on Construction and Demolition Sites Energy savings, direct and indirect Increased Lifetime of KAFB Landfill Promoting Community Business Development
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SNL/NM Pollution Prevention Challenges/Next Steps Keeping abreast of projects Landfill tipping fee charged to contractors Scheduling an asphalt crushing event Calculate energy savings Specifications for recycled content or reuse –Concrete base course –Milled asphalt –Carpet tile –Ceiling tile
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SNL/NM Pollution Prevention Acknowledgments: Doug Vetter, Margie Marley, Jack Mizner Questions?
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