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Laurence Chan, Ph.D. (Strata America) J. Q. Li (Winner Medical) (Jan. 11, 2008) 1 Properties of Wound Care Products made with Cotton Nonwovens
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Scope Traditional Wound Care Products Existing base materials Properties Launching of Cotton Nonwovens Ideal base material Properties Cotton Nonwoven Wound Care Products Characteristics Comparisons with traditional products Conclusions 2
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Traditional Wound Care Products 3 Dressing sponges X-ray detectable sponges Laporatomy sponges OR towel IV sponges General purpose sponges Burn dressings
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4 Plain Gauze Sponge
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5 X-Ray Detectable Sponge
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6 Lap Sponge
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8 OR Towel
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9 Nonwoven Sponge
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10 IV Drain Sponge
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Traditional Base Materials Woven Gauze Type VII USP gauze Structure 32’s/19x9 40’s/20x12 Others Non USP gauze 32’s/17x7 Others Synthetic Nonwovens 70/30 Rayon/PET 50/50 Rayon/PET 11
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USP Gauze Testing Weight Thread Count Acidity Surface-active substance Starch and dextrin Water-soluble substance Ignite residue Absorption capacity Residue of ignition Fluorescence 12
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Other Requirements for Base Materials Appearance Hand (feel) Absorption Capacity Speed (sink time) Debridement and wound treatment Lint and loose thread Tensile properties Foreign particles Bioburden level 13
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Applications Woven Gauze Dressing Sponge General purpose sponge Trach sponge X-ray detectable sponge Laporatomy sponge OR Towel IV sponge Synthetic Nonwoven Dressing Sponge General purpose sponge IV sponge 14
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15 Physical Data for Gauze and Nonwoven Sponges (A) Gauze Sponge, 4"x4": 32's/19x9 PlyWt., gm Sink Time seconds Absorption gm/sponge Tensile MD, N/5cm Tensile CD, N/5cm 81.441.0155026 122.181.0205627 162.801.0235834 (B) Nonwoven Sponge 70Rayon/30PET, 4"x4", 4 Ply: GSMWt., gm Sink Time seconds Absorption gm/sponge Tensile MD, N/5cm Tensile CD, N/5cm 301.321.0163123 401.601.0194126
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Woven Gauze Characteristics Favorable Highly Absorbent Good for debridement Autoclavable Predictable properties Large volume of historical data Unfavorable Lint Loose thread Increasingly high cost 18
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Synthetic Nonwovens Characteristics Favorable Highly Absorbent Economical No lint No loose thread Unfavorable Not suitable for wound debridement Increasingly high cost of Rayon Not autoclavable 19
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Ideal Base Material for Wound Care Products Combining the favorable characteristics of cotton and nonwoven materials: Absorbent Natural cotton feel Good for debridement Autoclavable Economical and stable pricing No lint No loose thread Environmental friendly Low bioburden level and Pyronema free 20
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Introducing PurCotton™ Nonwoven Cotton Launched in 2006 by Winner Medical Group. Proprietary and patented spunlace process. Manufactured in ultra modern facility in Huanggang, China Made with USA grown cotton. 21
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Capabilities of PurCotton™ Nonwovens Basis Weight: 30 gsm to 120 gsm Plain or Apertured White or Colored 100% Cotton or Cotton/PET Blend Competitive pricing Comparable to gauze products More affordable than other cotton nonwovens 23
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Wound Care Applications for PurCotton™ Plain Dressing Sponge X-ray Detectable Sponge IV Sponge Dental Sponge Laporatomy Sponge OR Towel Others 24
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25 PurCotton Dressing Sponge
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26 Aperture 1
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27 Aperture 2
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28 PurCotton X-ray Detectable Sponge
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29 PurCotton X-ray Sponge (Sterile)
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30 PurCotton Lap Sponge
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31 PurCotton OR Towel
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32 Cotton Nonwoven: OR Towel and Lap Sponge
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33 Typical PurCotton™ Physical Data: 4"x4", 4 Ply Sponge GSM Wt., gm Sink Time, seconds Absorption, gm/sponge Tensile MD, N/5cm Tensile CD, N/5cm 301.21.3162822 401.71.4183630 602.52.02550 803.31.6267167 1104.51.8239896 1205.02.022172124
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38 Physical Properties: PurCotton™ vs. Gauze Sponge (A) PurCotton Sponge, 4"x4", 4 Ply GSMWt., gm Sink Time, seconds Absorption, gm/sponge Tensile MD, N/5cm Tensile CD, N/5cm 301.21.3162822 401.71.4183630 602.52.02550 (A) Gauze Sponge, 4"x4": 32's/19x9 PlyWt., gm Sink Time, seconds Absorption, gm/sponge Tensile MD, N/5cm Tensile CD, N/5cm 81.441.0155026 122.181.0205627 162.801.0235834
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Physical Properties Summary for PurCotton™ A wide range of properties Basis weight Absorption capacity Tensile properties Aperture White or color 39
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Superior Characteristics of PurCotton™ over Gauze Sponge Low Lint and no loose thread Better for wound debridement Very low bioburden level Pyronema free High bleaching temperature and long duration USA grown cotton 40
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Nonwoven Cotton/PET Blend Launched in 2007 More economical than PurCotton (100% Cotton nonwoven) Marketing need for an alternative to Rayon/PET blend: Rapidly increasing prices for Rayon More eco-friendly material 41
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Nonwoven Cotton/PET Blend Cotton/PET Blend 70/30 50/50 Aperture 24x20 20x10 Typical Basis Weight 30 gsm 40 gsm 50 gsm 42
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43 Physical Properties: 70/30 Cotton/PET vs. Rayon/PET (A) Cotton/PET Sponge 70/30, 4"x4", 4 Ply: GSMWt.Sink TimeAbsorptionTensile MDTensile CD 301.241.6163121 401.651.6203943 (B) Rayon/PET Sponge 70/30, 4"x4", 4 Ply: GSMWt.Sink TimeAbsorptionTensile MDTensile CD 301.321.0163123 401.601.0194126
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Superior Characteristics of Cotton/PET over Rayon/PET More economical and longer term pricing stability Autoclavable Better hand feel More favorable perception of Cotton by end-users More eco-friendly than Rayon 44
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Wound Care Applications for Cotton/PET Blend General Purpose Sponge IV Sponge Dental Sponge Plain Dressing Sponge Others 45
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Conclusions Revolutionary spunlace nonwoven for making wound care products: 100% Cotton Nonwovens (PurCotton™) Cotton/PET Blends PurCotton™ 100% Cotton Nonwoven Ideal material combining best characteristics of cotton and nonwoven Wide range of properties for making various wound care products Nonwoven Cotton/PET Blend Longer term pricing stability over Rayon/PET Superior properties and more eco-friendly 46
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