1. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 1 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up Exchanging a Control Board Drives Training Foils © Siemens AG, A&D SD CS Congleton, 2004

2. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 2 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up Introduction Firmware, Power Stack setting and Parameter settings. The control board contains the firmware, the Power Stack setting and the parameter settings. Detailed information concerning this software is given in elsewhere. In summary: The firmware is fixed in the control board and cannot be reprogrammed; changing the control board may change the firmware issue. The correct power stack setting must be checked. See later for details. The parameter settings of the customer may need to be uploaded and reloaded.

3. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 3 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up Procedure Changing the control board The control board is easy to exchange. On frame sizes A,B,C and PX drives the board is directly under the display panel; on D,E,F the board is in the options well, and a short extension is used to connect to the display. 1.If the existing control board is functional, upload the existing parameter set using Drivemonitor. Note the software issue (r0018) 2. Switch off the power and disconnect the supply. Wait 5 minutes.

4. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 4 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 3. Remove the display panel (different panels may be fitted) by pressing the button on top the drive Procedure

5. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 5 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 4. On D,E,F drives, remove the metal cover by undoing the Torx 20 fixing. On frame size A units remove the plastic cover by sliding it down and lifting. On frame sizes B and C remove the larger plastic cover first. On Px frame sizes the mounting is similar to FSA Procedure FSD, E, F FSA,B,C FSB,C

6. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 6 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 5. On D,E,F drives, remove the interconnecting cable from the adaptor plate, then press the blue button upwards, and at the same time lift the adaptor from the i/o board. Procedure

7. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 7 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 6. Remove the i/o board by levering the board upwards using a terminal driver. Procedure

8. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 8 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 7. Remove the spring catch and button by lifting the spring out. Wear eye protection and be careful not to lose the parts. The two pips on the button are upwards (i.e visible) for re- assembly Procedure

9. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 9 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 8. The plastic cover over the control board may now be removed. There are seven retaining clips; remove the bottom one first and work around the rest. Lift the plastic part clear. Procedure Hook at bottom of the cover; push to lift the cover.

10. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 10 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 9. Undo the Torx 20 screw at the top of the control board, and lift the fastener and spring clear. The control board may now be removed. Ease the control board carefully away from the connector on the left of the board and lift clear. Procedure Spring sits in slot to stop rotation.

11. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 11 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up 10. Fit the new control board carefully onto the connector and push into position. Reassembly using the reverse procedure. Take care in particular: To fit the control board onto the connector properly. To fit the fixing screw and clip so the spring doesn‘t rotate To push the control board cover into postion To refit any Operator Panel correctly Procedure

12. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 12 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up After complete reassembly, apply power to the drive. Read parameter r0200 and note the value. Check that P0201 is the same value. If not, set it to the same value, and cycle the power. Power Stack Data only needs reprogramming if other boards within the drive are also changed. Check parameter r0018 is the correct Software issue. Download the parameter settings to the Drive using Drivemonitor as described elsewhere. Check out and commission the Drive Setting up the new control board

13. Automation and Drives A&D SD Customer Service & Support A&D SD CST 20/11/04 13 of 13 10A Control Board Exchange.ppt Introduction Procedure Setting up Siemens AG Standard Drives Martin Brown A&D SD CS Congleton E-Mail: technical.service@con.siemens.co.uk