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Knowledge sharing along international supply-chains Threads workshop St. Gallen 25.- 28.04.2006
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www.helvetas.ch 2 Structure of presentation 1.Crash course: the textile chain 2.Knowledge sharing: conventional textile chain 3.Knowledge sharing: organic textile chain 4.Helvetas approach 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 3 The textile chain 1.Crash course: the textile chain 2.Challenges for knowledge sharing within the conventional textile chain 3.Challenges for knowledge sharing within the organic textile chain 4.Helvetas approach 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 4 Step 1 Fibre production
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www.helvetas.ch 5 Step 1 Fibre production
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www.helvetas.ch 6 Step 2 Ginning and baling
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www.helvetas.ch 7 Step 3 Spinning
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www.helvetas.ch 8 Step 4 Knitting
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www.helvetas.ch 9 Step 5 Finishing
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www.helvetas.ch 10 Step 5 Finishing Photo: Maik Pflaum, Clean Clothes Campaign
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www.helvetas.ch 11 2. Knowledge sharing:conventional textile chain 1.Crash course: the textile chain 2.Knowledge sharing: conventional textile chain 3.Knowledge sharing: organic textile chain 4.Helvetas approach 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 12 Graph of knowledge flows Fibre productionGinningSpinningKnittingFinishing Fibre quality Yarn quality Fabric quality price,quantity,timing Price, quantity,timing
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www.helvetas.ch 13 Problems of conventional textile chains Low production depth = meaning long, complex supply chain & little knowledge about entire product Extreme frequent change of supply chain partners Short product cycles, but...................long anticipatory planning of fashion seasons Valuable knowledge may be simple to „steal“: - logistic details, e.g. specific supplier or - technical details, e.g. specific blend High fragmentization of supply chain Broad range of stakeholders: social, environmental, fair trade, anti-child-labour, etc.
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www.helvetas.ch 14 Conclusions for conventional textile chains For Business as usual up to now: NO real need for knowledge exchange Business relation boiled down to exchange of - few technical parameters - prices and delivery conditions Knowledge about origin of supplies NOT existing Knowledge about environmental and social impacts NOT existing
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www.helvetas.ch 15 3. Knowledge sharing: organic textile chain 1.Crash course: the textile chain 2.Knowledge sharing: conventional textile chain 3.Knowledge sharing: organic textile chain 4.Helvetas approach 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 16 Organic textile chain – so much better ? Valuable knowledge: - production technologies - certification requirements - organic markets and related supply-chains Certification agencies and especially consultants try to avoid, that their partners gain knowledge Certification agencies try to horrify partners and producers with the huge difficulties of certification according to § EU Council Directive 2092/93
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www.helvetas.ch 17 Conclusions for organic textile chains Few actors Intransparency Pig cycles Especially large companies from mass markets are afraid of costs No knowledge sharing – everybody invents the wheel Slow growth of market
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www.helvetas.ch 18 4. Helvetas approach 1.Crash course: the textile chain 2.Knowledge sharing: conventional textile chain 3.Knowledge sharing: organic textile chain 4.Helvetas approach 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 19 Helvetas organic cotton projects in West Africa Senegal since 2004: 128 producers 13 ha - 5 tons Mali since 2002: 1748 producers 740 ha – 160 tons Burkina F. since 2003: 663 producers 322 ha – 60 tons
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www.helvetas.ch 20 Helvetas organic cotton projects in Kyrgyzstan Kyrgyzstan since 2003: 225 producers 98 ha – 60 tons
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www.helvetas.ch 21 The relevance of the partnership approach MigrosSwitcher CMDT Associations of organic farmers financial Assistance Technical AssistanceMaterial flow Organic cotton farmers Compagnie malienne des textiles (CMDT) organic supply-chain International buyers Local consultants and research institutions Consulting contracts Local processing Certification Organisational assistance and networking Promotion and knowledge management Buyers and promoters of organic & fair trade products Reinhart Purchase agreement Purchase contract Delivery contract Production contract « Mobiom » Umbrella organisation for farmers Certification FLO Certification BIO
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www.helvetas.ch 22 Interim status of the 5% target Swiss material flow of cotton in 2003 (imports in tons) Raw Cotton19493 Cotton Yarn and yarn mix4147 Fabrics6608 Textiles and clothing22344 Cosmetic cotton? Total 52592 Target 2007: 5% of cotton material flow to be organic cotton ca. 2700 tons of organic cotton are required Status: ca. 1250 tons of organic cotton are used. That represents 2,38% of the Swiss material flow
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www.helvetas.ch 23 Hundreds of our partners are „hungry“ to help
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www.helvetas.ch 24 Stakeholder achievement: World map of organic cotton projects with profiles
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www.helvetas.ch 25 Stakeholder achievement Regular joint newsletter, Quarterly electronic edition for all stakeholders: Companies, Organic cotton projects NGOs, Comsumer organizations, Development cooperation agencies http://www.organiccottoneurope.net/newsletter.htm Contribution of members: Articles, sometimes translated Ideas for further issues Avoid info fragmentization Respect need for visibility Cover all important issues
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www.helvetas.ch 26 5. Components of success & Lessons learnt 1.Crash course: the textile chain 2.Challenges for knowledge sharing within the conventional textile chain 3.Challenges for knowledge sharing within the organic textile chain 4.Helvetas approach and achievements 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 27 Knowledge sharing approach: Partners and stakeholders 1.Joint declaration ensures that all parties agree that problems in conventional cotton production should be addressed and that organic is a solution 2.Setting of national targets Provides orientation and practical indicator -> thereby giving planning certainty for private sector and farmers to join 3.Define partners, stakeholders and critical knowledge 4.Take partnership seriously Transparency and reliability as basis for trust – joint project visits and partner round-tables 5.Alliances of motivated stakeholders Find joint platforms and activities for communication
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www.helvetas.ch 28 Lessons learnt 1.No rigid long-term contracts, but agreements, that are adapted in round- table discussions of involved partners 2.GOs & NGOs should avoid involving in the supply-chain 3.Try to avoid split of stakeholders, individual targets of organisation and businesses should be respected – strive for overarching goals and synergies rather than differentiations 4.Joint events, project visits to understand the mutual achievements and idea
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www.helvetas.ch 29 6. Further potential 1.Crash course: the textile chain 2.Challenges for knowledge sharing within the conventional textile chain 3.Challenges for knowledge sharing within the organic textile chain 4.Helvetas approach 5.Components of success & Lessons learnt 6.Further potential
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www.helvetas.ch 30 Not yet reached all targets 1.No joint Website 2.No real CoP 3.No joint exchange of problems
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www.helvetas.ch 31 Measures that plug together – ALL stakeholders can be involved 1.Setting of corporate targets - % of organic cotton of entire cotton material flow 2.Alliances of stakeholders 3.Expansion of market offers from cotton producing countries 4.Alliances with other commodity sectors 5.Pursuing national targets - % of organic cotton of entire cotton material flow
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www.helvetas.ch 32 ALL stakeholders can be involved A lot of space for new ways.....
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www.helvetas.ch 33 Backup
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www.helvetas.ch 34 Non-monetary benefits of organic cotton 1.Occupational health: No handling of hazardous agrochemicals 2.Increase of soil fertility 3.Access to education programmes (production technology, alphabetisation, child labour,) 4.Risk minimization via diversification of the crop rotation 5.Access to micro-credits and equipment 6.Exchange of experiences within the producers associations 7.Access for women farmers to organically certified plots.
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www.helvetas.ch 35 Monetary benefits of organic cotton 1.Bio-premium 2.Fair-trade premium 3.Potential to increase yield while reducing input costs (achieved by experienced farmers – average yield still lower than conventional yields, thus demand for premium price is still there) 4.Further bio-products and income from crop rotation (Shea-butter, sesame, etc.) 5.Potential for added value generation within the production country (yarn processing, handicraft products ) 6.Emission certificates
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www.helvetas.ch 36 Take-aways (Discussion) Network should know its expiry date – exit strategy Network created for a purpose has life-span - depends on purpose – evolvement Goals to be clearly specified
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