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3D Printing The tool of the future
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History of 3D Printing First patent for Rapid Prototyping Technology (Dr Kodama) Stereolithography Apparatus (SLA) Patent (Charles Hull) (SLS) Patent (Carl Deckard) – 1989 FDM Patent (Stratasys) – 1992 SLM (MCP Technologies) – 2000 RepRap Concept ( Dr Bowyer) – 2004 Commercial available Reprap – 2009 Alternative 3d printing processes at entry level market 3d Printing was originally called Rapid prototyping technologies
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3d Printing Techniques Technology Process Advantages Disadvantages
Plastic based material Metal or Brass Resin Multicolour Fused Deposition Modelling Material Extrusion Strong Parts Easy to print yourself Poorer surface finish and slower Requires support structures Yes Selective Laser Sintering Powder Bed Fusion No support required High Heat and Chemical Resistant High speed Precision limited to powder particle size Rough surface finish Direct Metal Laser Sintering High-density components Intricateness Finishing step is a mandatory Electron Beam Melting Good printing speed Less distortion Needs finishing Caution required when dealing with X-Ray Stereolithography Photopoly- merisation Complex Geometries Detailed parts Smooth Finish Post-finishing required Requires Support structures Digital Light Processing Concurrent production Complex shapes and sizes High precision Thickness limitation Limited range of materials Continuous Liquid Interface Production Thickness limitation Large choice of resins simulating different properties Multijet et Polyjet Material Jetting Good precision Good surface finish Use of multiple materials and colours No removal of support material Slow Build Process Binder Jetting Jetting Lower Price Enables colour printing High speed Limited choice of materials Fragile parts Selective Deposition Lamination Sheet Lamination Lower Price No toxic materials Quick to make large parts Less accurate Non-Homogenous parts
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SLS - Powders Titanium Nylon Stainless Steel Multicolour Sandstone
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SLA/DLP - Resins
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FDM - Plastic ABS PLA LayWood Carbon Fibre LayBrick PLA ABS HIPS NYLON
LayCeramic Magnetic Iron Stainless Steel High Temp PLA PolyCarbonate Carbon Fibre LayBrick
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Uses in Architecture Easily transform sketches and model drawings (digital) to tangible models. Perfect tool for shape studies Print complex shapes and highly detailed designs that will be too time consuming if they were build by hand e.g.: complex facades, interiors, environmental elements (cars, trees, people), roofs etc. Design freedom: Double-curved surfaces and specific details often require considerable time and are difficult to create. Potentially more cost effective that traditional methods
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Case studies Core part of building printed as one piece
Fortus 250mc 3D Printer Technology: FDM Material: ABS Plus Quote: “Eventually the Dimension 3D printer will overtake the cardboard model. In a few years’ time, more and more companies will have one and if they don’t, it will be like walking into an office and there being no photocopier. - See more at:
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Choosing the correct technology
FDM and PolyJet share some similar applications and benefits. But while they overlap, each platform has its own distinct advantages
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Uses in Construction Building printing refers to various technology that use 3D printing as a way to construct buildings 3D Print Canal House Three-year project A full-size canal house in Amsterdam WinSun 5 story apartment in 24 Hours Print – 1 day Assemble – 5 days Printer 20ft x 33ft x 132ft (H x W x L) Concrete reinforced with recyclable material
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What next…
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The Future
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Conclusion Not the silver bullet but rather another useful tool in the architects toolbox Don’t perceive 3d printing as a complex technology Complex technology – Establish good working relationship with service provider/modelmaker
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Questions
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Sources http://www.lpfrg.com/en/professionals/architects/
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Recommended reading Digital Craft – 3D Printing for Architectural Design by Bryan Ratzlaff
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