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FA.NI. Textile Devices Yarn Break & RPM Detectors Roving Stop Motion Spinning data Monitoring FA.NI. S.a.s. Via Lago di Fimon, 13 – P.O. Box n° 6 36072 Chiampo (VI) – Italy Phone: +39 0444 421032 - Fax: +39 0444 421015 E-mail: info@fani.com Web: www.fani.cominfo@fani.comwww.fani.com
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FA.NI. Textile Devices
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Overview Piloted Patrolling Reduction in pneumafil waste Efficiency increase Detection of spinning positions with problems Preventing lapping problems “Round-a-clock” monitoring
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FANI Modular Concept Archimede JSpin Roving Stop Motion Yarn Breaks & RPM Monitoring TBox
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Yarn Breaks & RPM Monitoring: Sensorfil Ext Electromagnetic Sensor 1 Sensor per Spindle Real-Time monitoring Yarn break Monitoring RPM Monitoring Suitable to all type of existing ring-rails. For cotton / short staple ring spinning frames Easy individual detector switch OFF and ON No parts in motion
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Sensorfil Ext: Yarn Break Monitoring Two levels of alarm lights to simplify and pilot operators patrolling: 1. Three-colors tower lamps on the headstock of the ring spinning frame. 2. Sectional red spy light on the ring-rail.
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Sensorfil Ext: Yarn Break Monitoring Yarn Break Alarm Lights: 1. Reduction of patrolling time. 2. Increase of operator efficiency. 3. Decrease of spindles down time.
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Sensorfil: Yarn Break Monitoring Three-Colors Tower Lamp 1 or 2 Lamps per machine side Each color is a different level of yarn breaks on that particular machine side. Examples: All colors OFF = NO breaks 1 st color ON = 1 breaks 2 nd color ON = 5 breaks 3 rd color ON = 10 breaks 3 rd color BLINKING = several breaks
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Sensorfil Ext: Yarn Break Monitoring Sectional Red Spy Light 1 spy light every section of 24 (standard) or 12 or 8 spindles.
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Sensorfil Ext: Piloted Patrolling Patrolling without Sensorfil Ext Without yarn breaks signalisation the patrolling is systematic and in continuous on all side in order to avoid high pneumafil waste and lapping problem
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Sensorfil Ext: Piloted Patrolling Patrolling procedure becomes piloted. Through Tower-Lamp the operator will see immediately if there are yarn breaks in one side. It is no more necessary attending side without yarn breaks. Tower-lamps will provide information about breaks level on the side. Red spy light along the side will help for the identification of the spindles with breaks. Patrolling with Sensorfil Ext
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Roving Stop Motion BP-06 1. Reduction of pneumafil waste. 2. Preventing Lapping Problems. 3. Breaks attending less urgent.
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Roving Stop Motion BP-06 Roving Stop Motion BP-06, in case of yarn breaks, stops roving between top and bottom back rollers reducing pneumafil waste Reduction of pneumafil waste
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Roving Stop Motion BP-06 Preventing Lapping problems By stopping the roving, laps on front delivery rollers will be avoided.
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Spinning Machines Monitoring Two information levels: 1. Directly on the ring spinning frames by means of unit UCF/1B-CN. 2. Full data monitoring with Archimede JSpin.
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Spinning Machines Monitoring On-board machine Information : UCF/1B-CN
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Spinning Machines Monitoring On-board machine Information : UCF/1B-CN
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Spinning Machines Monitoring On-board machine Information: UCF/1B-CN Running, starting-up and instant ends down. 8 spindles with the most ends down (indicating the spindle number and the ends down). 8 spindles with irregular rotation (indicating the spindle number).
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Spinning Machines Monitoring Archimede JSpin Monitoring System: Production / efficiency: per shift, per day, per week, per month, per machine, per lot,….. Machine Stops with codification of reasons. Yarn breaks. Spindles RPM Speed / Spindles slippage Rogue Spindle.
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Spinning Machines Monitoring Archimede JSpin Monitoring System Machine speed. Twist. Doffings. Instantaneous Machines Situation. Lots management with GANT diagram. Servicing Management. Out Standards: twist, times, speed, production / hour
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Spinning Machines Monitoring Archimede JSpin Monitoring System Yarn breaks position according to cop building
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Spinning Machines Monitoring Archimede JSpin Monitoring System Yarn Breaks of all spindles of selected doffings
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Spinning Machines Monitoring Archimede JSpin Monitoring System Yarn Breaks of all spindles of selected doffings ZOOM VIEW – PROBLEMS ON SPINDLE N° 109
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Spinning Machines Monitoring Archimede JSpin Monitoring System Slip spindles of selected doffings
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Spinning Machines Monitoring Archimede JSpin Monitoring System Slip spindles of selected doffings ZOOM VIEW – PROBLEMS ON SPINDLE N° 198
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Spinning Machines Monitoring Archimede JSpin Monitoring System Machine Global Situation
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Spinning Machines Monitoring Archimede JSpin Monitoring System Machine x shift: production, stops, efficiency,..
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Spinning Machines Monitoring Archimede JSpin Monitoring System Circled in red: spindle n° 36 has both yarn breaks and RPM out of tolerance. Circled in Blue: on these spindles there aren’t yarn breaks but there are slippage problems. Operators in charge of patrolling can’t detect this problem. Not detecting this problems means twist quality problem on yarn.
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Spinning Machines Monitoring Archimede JSpin Monitoring System STOPS CHART
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Spinning Machines Monitoring Archimede JSpin Monitoring System PRODUCTION REPORT
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Monitoring of Preparation Machine TBox Device: Preparation-to-spinning machines (cards, draw frames, combers, roving frames) can be linked to Archimede JSpin by means of TBox control unit. If Roving Frame are equipped with FANI RFS-1 sensors, roving breakages data are collected.
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Monitoring of Preparation Machine TBox Device: Functioning. n° 5 automatic stop codes by means of no-voltage contacts (stops, doffing, lack of material, etc..). n° 99 stop codes selectable through keyboard. Production by means of a proximity sensors.
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Monitoring of Preparation Machine TBox Device
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Monitoring of Preparation Machine TBox Device
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Monitoring of Preparation Machine TBox Device TBox module can be used to monitor other type of textile machines
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Monitoring of Preparation Machine TBox Device
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Monitoring of Preparation Machine TBox Device
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