1. 1 Pressure equipment directive 97/23/EC PED

2. 2 Scope of validity  design  manufacture  conformity assessment of pressure equipment and assembly with internal pressure above 0,5 bar (0,05 MPa)

3. 3 Range of products  pressure vessels  boilers  piping  safety accessory (e.g. safety valve)  pressure accessory (e.g. isolating valve)  assemblies (e.g. fire extinguisher)

4. 4 Pressure vessel  housing designed and built to contain fluids under pressure  vessel may be composed of more than one chamber (e.g. heat exchanger)

5. 5 Boiler  intended for generating steam, hot or warm water  consists of several parts (body, evaporator, preheater, economizer etc.)

6. 6 Piping  components intended for the transport of fluids  piping includes in particular a pipe or system of pipes, tubing, fittings, expansion joints, hoses, or other pressure - bearing components as appropriate

7. 7 Safety accesory  devices designed to protect pressure equipment against the allowable limits being exceeded (pressure, temperature, volume, flow)

8. 8 Pressure accesory  device with an operational function and having pressure - bearing housing  valve, water gauge, etc.

9. 9 Assembly  several pieces of pressure equipment assembled by a manufacturer to constitute an integrated and functional whole  they are integrated, i.e. they are connected and designed to be compatible with each other and  they are functional, i.e. together, they achieve specific, overall objectives and could be put into operation, and  they form a whole, i.e. all the items which are necessary for the assembly to function and be safe are present and  they are assembled by one manufacturer who intends the resulting assembly to be placed on the market and who will subject the assembly to a global conformity assessment procedure

10. 10

11. 11 Definitions  PS – maximum allowable pressure (gauge pressure)  PT – test pressure  TS – temperature (min./max.)  fluid

12. 12 Restrictions  risk of pressure (only)  pressure above 0,5 bar (other devices are not covered)  first putting into service  first placing on the market  no service and in - service inspections (national legislation)

13. 13 Exclusions  pressure equipment covered by another directives and agreements (ADR, RID)  equipment for nuclear use  bottles for carbonated drinks  casings of turbines and motors  pipelines  radiators for warm water

14. 14  gases, liquids and vapours in pure phase as well as mixtures thereof  fluid may contain a suspension of solids  group 1 – dangerous – explosive, extremely flammable, highly flammable, flammable (where the maximum allowable temperature is above flashpoint), very toxic, toxic, oxidizing  group 2 – others plus water and steam  European legislation for classification Fluids

15. category 1 - CLP  unstable explosives or explosives of Divisions 1.1, 1.2, 1.3, 1.4 and 1.5;  flammable gases, category 1 and 2;  oxidising gases, category 1;  flammable liquids, categories 1 and 2;  flammable liquids, category 3 where the maximum allowable temperature is above the flashpoint;  flammable solids, category 1 and 2; 15

16.  self-reactive substances and mixtures, type A to F;  pyrophoric liquids, category 1;  pyrophoric solids, category 1;  substances and mixtures which in contact with water emit flammable gases, category 1, 2 and 3;  oxidising liquids, category 1, 2 and 3;  oxidising solids, category 1, 2 and 3; 16

17.  organic peroxides types A to F;  acute oral toxicity: category 1 and 2;  acute dermal toxicity: category 1 and 2;  acute inhalation toxicity: category 1, 2 and 3;  specific target organ toxicity – single exposure: category 1. 17

18. 18 Category of equipment  4 categories with increasing hazard level  for vessels and boilers – PS, volume, group of fluid  for pipes – PS, DN, group of fluid  figures in Annex II for categorization (4+1+4)  upon the category the module is chosen  see the notes bellow figures (importent)  SEP bellow category I

19. 19 Remarks to categorization  accesories is categorized using DN (pipe) and Volume (vessel)  real category is the highest category  every chamber has to be clasified in case of multichamber equipment  category has not to be changed  safety accesories – cat. IV except „special equipment“

20. 20 Sound engineering practice  pressure equipment is designed taking into account all relevant factors influencing its safety  such equipment is manufactured, verified and delivered with instructions for use in order to ensure its safety during its intended life, when used in foreseeable or reasonably foreseeable conditions  the manufacturer is responsible for the application of sound engineering practice

21. 21 Determining of table

22. 22 Modules  totaly 13 modules from A to H1  Ist cat. – A  IInd cat. – A1, D1, E1  IIIrd cat. – B1+D, B1+F, B+E, B+C1, H  IVth cat. – B+D, B+F, G, H1  it is possible to choose module from higher category (not vice versa)

23. 23 Modules  A – self assessment by manufacturer (no NB number)  A1 – A + NB – random inspections  B – type test  B1 – design examination  C1 – as A1 (only with B or B1)  D, D1 – production quality assurance  E, E1 – product quality assurance  F – product verification  G – unit verification (for one - off production)  H – full quality assurance  H1 – H + B1+ C1

24. 24 Essential safety requirements  general  design  manufacturing  material  boilers  piping  quantitative requirements

25. 25 General  obligatory  hazard analysis  state of the art  risk elimination  protection measures  information for user

26. 26 Design

27. 27 Factors  internal/external pressure  ambient and operational temperatures  static pressure and mass of contents in operating and test conditions  traffic, wind, earthquake loading  reaction forces and moments which result from the supports, attachments, piping, etc.  corrosion and erosion, fatigue, etc.  decomposition of unstable fluids

28. 28 Adequate strenght  calculation – formula, FEM, fracture mechanics  experimental method – limited to PS.V < 6000 bar.L or PS.DN < 3000 bar  test program (defined criteria)  calculation + experiment

29. 29 Safe handling and operation attention to:  closures and openings  dangerous discharge of pressure  devices to prevent physical access whilst pressure or a vacuum exists  surface temperature  decomposition of unstable fluids

30. 30  means for examination  means for draining and venting  wear  corrosion and chemical attack  means for filling and discharge  protection  external fire

31. 31 Manufacturing

32. 32 Procedures for manufacture  preparation of parts  permanent joining  nondestructive testing  heat treatment  traceability

33. 33 Permanent joining  for pressure equipment in categories II, III and IV, operating procedures and personnel must be approved by a competent third party (NB, RTPO)  the third party must perform examinations and tests as set out in the appropriate harmonized standards or equivalent examinations and tests or must have them performed

34. 34 Non – destructive tests  non - destructive tests of permanent joints must be carried out by suitable qualified personnel  for pressure equipment in categories III and IV, the personnel must be approved by RTPO

35. 35 Tracebility  procedures to identify material from receipt, through production, up to final assessment

36. 36 Final assessment  final inspection  proof test  inspection of safety devices – for assemblies

37. 37 Final inspection  examination of relevant documents  examination of test results carried during manufacture  visual examination of device – internal, external (also possible during manufacture)

38. 38 List of required documents  evidence of qualification of NDT personnel relevant to the equipment category  evidence of qualification of permanent joining personnel relevant to the equipment category  data dealing with heat treatment (e.g. diagram of temperatures)  inspection documents for base materials and consumables  procedures for assuring material traceability  NDT test reports, including radiographic films  test reports of destructive tests (e.g. test coupons)  reports on defects or deviations arising during manufacture  data related to the preparation of component parts (e.g. forming chamfering)  evidence of qualification of permanent joining procedures  conceptual design and manufacturing drawings and diagrams of components, sub-assemblies, circuits, etc.  results of design calculation made or test results in case of experimental design

39. 39 Proof test  hydrostatic pressure test  for category I – statistical basis  other tests with equivalent validity

40. 40 Marking and labelling  manufacturer name  year of manufacture  serial or batch number  allowable limits  further information depending on the type of equipment (PS, V, TS, DN etc.)  CE marking

41. 41 Operating instructions  details accompanying the CE mark  operating instructions for mounting, putting into service, use and maintenance, which include as far as relevant to the equipment:  safe operating limits and design basis (includes anticipated operating and assumed design conditions, intended life, design code used, joint coefficients and corrosion allowances)  features of the design relevant to the life of the equipment  residual hazards not prevented by design or protective measures, that might arise from foreseeable misuse  technical documents, drawings and diagrams necessary for a full understanding of these instructions  information about replacable parts, for example per clause

42. 42 Materials  suitable for application  harmonized EN  EAM – european approval for materials  PMA – particular material appraisal  e.g. EN 10204: 2004 – inspection documents issued by material manufacturer

43. 43 Additional for boilers  risk of overheating  protection against such risk  samplings  removal of deposits  removal of residual heat  dangerous accumulation of ignitable mixtures  flame blowback

44. 44 Additional for piping  risk of overstressing from forces and movement  condensation  turbulance and vortices  fatigue due to vibrations  position of underground piping

45. 45 Quantitative requirements  allowable stresses  test pressure value  impact energy 27 J – bending rupture energy at max. 20°C (for steel)  14 % - ductility (for steel)

46. 46 Technical file  description of equipment  drawings  list of used standards and regulations  calculations  test reports (WPQR, WPS)  test carried during manufacture  information of personnel for welding and NDT

47. 47 Conformity assessment Modules

48. 48 Module A internal production control  selfassessment by manufacturer  manufacturer:  prepares technical file  carrying final assessment  placing CE (only)

49. 49 Module A1 internal manufacturing checks with monitoring of the final assessment  module A + monitoring of final assessment by NB (unexpected visits)  NB takes samples and performs final assessment  periodicity upon NB internal procedures  CE + NB number

50. 50 Module B EC type - examination  NB ascertains and attests that a representative example of the production meets the relevant provisions  provisions for application  assessment of technical file + examinations and tests on site  assessment of additional changes  EC type - examination certificate  no CE

51. 51 Module B1 EC design - examination  NB ascertains and attests that a design of item(s) of the production meets the relevant provisions  provisions for application  assessment of technical file  assessment of additional changes  EC design - examination certificate  no CE

52. 52 Module C1 conformity to type  connected with module B  procedures are same as for module A1  assessment if product is in line with type (described in EC type - examination certificate)  CE + NB number

53. 53 Module D production quality assurance  connected with module B or B1  approving QS for production and final assessment  provisions for application  certificate of ISO 9001 is not satisfactory but can help  NB performs periodic audits (obligatory) and unexpected visits (not obligatory)  CE + NB number

54. 54 Module D1 production quality assurance  approving QS for production and final assessment  manufacturer has to prepare technical file  provisions for application  certificate of ISO 9001 is not satisfactory but can help  NB performs periodic audits (obligatory) and unexpected visits (not obligatory)  CE + NB number

55. 55 Module E product quality assurance  connected with module B  approving QS for final assessment  provisions for application  certificate of ISO 9001 is not satisfactory but can help  NB performs periodic audits (obligatory) and unexpected visits (not obligatory)  CE + NB number

56. 56 Module E1 product quality assurance  approving QS for final assessment  manufacturer has to prepare technical file  provisions for application  certificate of ISO 9001 is not satisfactory but can help  NB performs periodic audits (obligatory) and unexpected visits (not obligatory)  CE + NB number

57. 57 Module F product verification  connected with module B or B1  NB performs examinations and tests on every product  certificate of conformity  CE + NB number

58. 58 Module G unit verification  NB performs design assessment, examinations and tests on every unit  provisions for application and technical file  certificate of conformity  most used for one - off production  CE + NB number

59. 59 Module H full quality assurance  approving QS for design, production and final assessment  provisions for application  certificate of ISO 9001 is not satisfactory but can help  NB performs periodic audits (obligatory) and unexpected visits (not obligatory)  CE + NB number

60. 60 Module H1  B1 + H + C1

61. 61 Remarks to modules  one module – one NB (subcontracting is possible)  two notified bodies for combinations  only one manufacturer for combinations

62. 62 Declaration of conformity  manufacturer (name, address)  description of equipment  module(s) used  list of equipment constituing assembly  NB data + number  list of standards and specification  list of other regulations  data about person who signed declaration

63. 63 Thank you for your attention