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Self-Sustainable Electric Golf Bag Final Presentation Group 19 Jon Kinney, Cory Edwards, Harrison Kantner 30 April 2013
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Introduction Necessary to stay hydrated Nice golf courses prohibit coolers Clubhouse prices are inflated Keep up with technology Fun and useful concept
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Features Solar powered Temperature control via keyboard control Heating and cooling pouch Digital Scorecard displayed via LCD USB power AC outlet charging capabilities
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Top Level Block Diagram
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Power Module – Block Diagram
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Power Module – Design Solar Panels output 11V-21V Wall adapter converts 120V AC to 12V DC Battery charger requires 11V-17V input Battery outputs 7.4V USB requires 4.5V-5.5V to charge Thermoelectric Modules require 3.3V
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Power Module – Design Charging Circuit
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Power Module – Design 7.4V to 5V or 3.3V Buck Converter Theoretical Duty Cycles 5V: 67.6% 3.3V: 44.6%
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Power Module – Requirements Charging Circuit Solar Panel voltage reduced to 15V ± 25% Wall adapter open circuit voltage is 12V ± 5% Battery voltage is 7.4V ± 5%
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Power Module – Verifications Charging Circuit Solar Panel voltage regulated to 17.5V Wall adapter voltage is 12V DC Both circuits charged battery
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Power Module – Requirements Buck Converters Gating signal amplitude > 8.8V Buck converters reduce battery voltage to 3.3V and 5V ± 10%
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Power Module – Verifications 3.3V Buck Converter
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Power Module – Verifications 5V Buck Converter * Under no load
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USB Module – Design
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USB Module – Requirement and Verification USB port must be able to charge all USB devices
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Temperature Module – Block Diagram
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Temperature Module - Design Temperature sensor reads bag temperature –Sends data to Display Module User sets desired temperature Controller decides whether to heat/cool Controller sends signals to MOSFET switching circuit –Changes current direction across thermoelectric modules
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Temperature Module – Design Temperature Sensor Parasitic Power Sends 16-bit serial temperature data to microcontroller
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Temperature Sensor – Design User Input Five tactile switches Positive edge triggered Debounced via software Used to set temperature in 5 ⁰ F increments
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Temperature Module – Design Switching Circuit
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Temperature Module - Requirements User-set temperature increments/ decrements by 5 ⁰ F Controller sends correct switching signals Sensor accurately reads bag temperature Temperature inside of the bag does not exceed 160 ⁰ F Temperature differential across heat sinks exceeds 50 ⁰ F
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Temperature Module - Verifications User-set temperature increments/decrements by 5 ⁰ F
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Temperature Module - Verifications Sensor accurately reads bag temperature
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Temperature Module - Verifications Temperature differential across heat sinks exceeds 50 ⁰ F
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Scorecard Module – Block Diagram
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Scorecard Module - Design Controller creates 4x20 grid Buttons allow user to traverse scorecard and edit scores Continuously updates total score
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Scorecard Module - Design
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Scorecard Module - Requirements Displays constant images Toggles between “move” and “write” mode Changes hole in “move” mode Changes score in “write” mode Scorecard keeps running total
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Scorecard Module - Verifications
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Display Module – Block Diagram
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Display Module - Design 4x20 LCD –Scorecard 2x8 LCD –Total and Temperature 16 pins 4 data lines
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Display Module - Requirements Backlight turns on when powered with 3.3V 4x20 LCD displays scorecard grid 2x8 LCD displays total score and temperature control LCDs update image when controller reads new input
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Display Module - Verifications
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Project Build Solar Panel Rack
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Project Build Power PCB Wide traces capable of 6A Spaced inductors to reduce coupling
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Project Build Interface PCB Minimal top traces Allows for easy Arduino wiring
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Project Build Displays/input Power switch USB port Temperature controlled pouch
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Challenges Debouncing button inputs Replacing op-amp design with gate drivers Regulating solar panel output voltage Fixing PCB after 20W power short Testing solar panels under ideal conditions Thermal pouch construction –Failed thermoelectric module
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Future Work Better housing for components Cleaner wiring More effective thermoelectric cooler setup More efficient solar panel voltage regulation
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Thanks for Listening! Questions?
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