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Published byGodfrey Welch Modified over 8 years ago
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Advantages of DOT Segregation for Storage of Waste Chemicals at UW-Madison Luke Hendricks & Troy Vannieuwenhoven
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3,200+ research labs Over $1 billion per year in research grants 42,000 students 16,000+ faculty Hospital Veterinary school 12 Agriculture Research Stations
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5 Waste Management employees $200,000 annual budget Weekly lab visits for chemical pickups Shipped last year: 27,800 lbs of labpacks 128,200 lbs of solvents
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Old Way Only 1 person doing segregation Inventory was by each individual container Minimum 5 day labpack Segregate by: Waste vs Redristribution Waste: » Organic vs Inorganic » Functional groups » Acids/bases
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New Way Segregate by: DOT hazard classes & packing groups Vendor’s own special provisions Multiple people can segregate New inventory kept for each 90 day shipment
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Why Switch? Cost Safety Simplified storage & layout of facility Ease of segregation & inventorying
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Cost Saves time & labor during labpacks Pre-segregated for vendor Inventory list sent to vendor prior to their arrival Unknown identification/reactives expense Do our own identification of unknowns & stabilizations of reactives o Results: o Shortened labpack by 1-2 days o Saves roughly $6,000 per year in labor
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Safety Chemicals now stored according to more specific compatibility DOT hazard classes and compatibility groups Full inventory of chemicals to be labpacked Communication to emergency responders the hazards regarding chemicals currently being stored
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Mercury & Mercury compounds shelves
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Simplified storage & layout Better utilization of storage space Vented cabinets & shelves for smelly, volatile, and reactive compounds A greater degree of separation for incompatible hazard classes
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Clear labeling Less confusion for the vendor between waste items & items for redistribution Properly labeled according to RCRA
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Ease of segregation & inventorying Chemical hazards are easier to segregate into DOT classes than by their functional groups Chemicals are shipped according to DOT hazard classes Inventory matches manifest for billing purposes
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How we made the change Filled open positions with Labpack & DOT shipping experienced people Used Vendor’s facility requirements to dictate segregation requirements Use chemistry knowledge, old manifests, MSDSs to classify into a hazard class Researched RCRA labeling & inventory requirements
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Hazcat trained to identify own unknowns
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