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NATURAL TOUCH 2014 PROJECT Industrial II
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Ceramic –Anticorrosive Coating 010-7507-4141 BBN NATURAL TOUCH
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- 3 - CERAMIC BASED COATING MATERIALS APPLICABLE WITHOUT REMOVAL OF RUST HARDENING BY ABSORBING HUMIDITY OF ATMOSPHERE ADHESIVE ON THE WOOD, CONCREATE, GLASS FIBER, ETC. It cures by reacting to moisture in the air. It can be applied to metal, concrete, masonry, wood, etc. Provides a superior adhesion to the substrates 1. PRODUCT CONCEPT NT-100 & NT-200
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General Information : It can be applied directly over the rusty metal without removing the existing rust. It cures by reacting to moisture in the air. It can be applied to metal, concrete, masonry, wood, etc and provides a superior adhesion to the substrates. Properties: Can be applied directly over the rust or toxic paints - Resistant to most chemical solvents and salt water - Surface tensile strength:6,780psi(475kgs/ ㎠ ) - Water-proof, insulation(10¹² ) -Indoor temperature differences of Waterproof coating± 5°C, -Floor Crack Sealing & Coating -Excellent impact Resistance - UV resistance - 15-20 year-long lasting coating NT-100 Anti-Corrosion Coating for Metal
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Typical Uses: - Basecoat - Anti-corrosion coating on rusty metal - Protection coating for metal or concrete from acid - Interior/exterior coating for acid/solvent/oil tank - Coating for pipe line over/under ground - Anti-corrosion coating on water circulation tank or refrigerator -An encapsulant for lead-based paints and other bio-hazardous materials Description : - Color : silver gray -Thickness : non-rusty surface : 40 ~ 50μ. rusty surface : 50 ~ 100μ - Temperature : -30 ~ 160 ℃ (possible 500 ℃, Option) - Applying methods : Brush, roller, Spray - Coating surface area : 6 ㎡ /ℓ - Hardening time : 7~9 days - Intervals : 4 hours - Cleaner : MEK NT-100 Anti-Corrosion Coating for Metal
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Underwater paint Properties : 1. NT- 100 Directly applied over a rust 2. Protection against salt water or acid (hydrochloric acid, acetic acid) 3. Major 6 heavy metals free (Refer to “Test result”) 4. Indoor temperature differences of Waterproof coating ±5°C, Floor sealing 5. Electric insulation : 1012 6. Coating area: 6~10 ㎡, Iron frame: 20 ㎡ 7. Replacement of Hot-dip Galvanizing 8. Excellent adhesion strength of 11.3MPa Abrasion resistance of 4mg (Refer to “Test result”) 9. Applicable to wood, plastics, bricks, etc. NT-100 Anti-Corrosion Coating for Underwater
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General Information : Underwater anti-corrosion coating in water and humidity environment Can be applied as a lining coat for drinking water tanks. Adhere tenaciously to a variety of substrates Can be used successfully in DTM(direct to metal) applications The coating has been fortified with a very efficient, non-toxic rust inhibitor. Properties: Lead and Chromate free Excellent Impact Resistance Excellent tensile strength Excellent protection against chemical solvents Excellent adhesion strength Can be applied directly over wet, rusted surface without loss of adhesion NT-200 Anti-Corrosion Coating for Underwater
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Typical Uses: Lower part of river infrastructure (bridge, a pedestrian crossing bridge) Lower part of a ship vessel, power line tower Lower part of iron structure (coastal, marine) Lining coat for storage tank (drinking water, industrial water, oil, chemistry wastes) An oil prospecting ship Description : Color : White( possible for variety of color, Option) Thickness : 150μ(2 times) Surface treatment : remove Oil and remnants Coating surface area : 6 ㎡ /ℓ Applying methods : Brush, roller, Spray Hardening time : 10 days Shelf life : 6 ~ 8 hours Temperature : -30 ~ 160 ℃ (possible 500 ℃, Option) Intervals : 4 hours ~ 2weeks Mixed ratio : 5:1(Main : Hardener) NT-200 Anti-Corrosion Coating for Underwater
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NO. ItemUnitTesting MethodMeasured Value 1Color- - Silver Grey 2Adhesive KS D-6711 100/100 3Insulation 2.8193×10¹² 4Heat Resisting 500 ℃ ×1 Hr(Bubble & Crack) Test All Right 5Wear Resistance KSL-10010.00 6Tensile Strength- 475kg/ ㎠ 7ViscositycpsKSM-5000320 8Specific Gravity g/ ㎠ KSM-50001.1 9TemperatureCKSM-5000°Celsius -30~163°C 10Main Components-KSM-5000Special Metal and Ceramic Compound 11Vehicle Type-KSM-5000Aromatic Polyurethane 12Pigment Type-KSM-5000Aluminum 13V.O.Cg/literKSM-5000425 14Applicable Area-- 12 ㎡ /liter Ⅱ. Properties and Specification
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1.Coating after simple cleaning of the surface without removal of rust save expenses and time 2. Strong Adhesion to glass, wood, concrete structure, plastic and etc. 3. Not easy to be dusted and easy to clean 4. Very good durability due to no Color Change by Ultraviolet Rays and no Loss of Glossy 5.Coating works is possible in High Temperature due to high heat resistance 6.Working effectiveness is maximized due to single liquid solution 7.Eco-Friendly Coating Materials composed of major Ceramic components Ⅲ. Product Advantage
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- 11 - Pure Natural Inorganic Materials does not cause pollution No Color Change by Ultraviolet Ray, Almost No Loss of Glossy Superior Insulation Characteristics Dust and Dirt are not stickable and Easy to clean by water Nonflammable, Non-Toxic. Non-VOC and No emission of poisonous gas Superior Protective against Alkali and Acid Heat Resistance Anti-Contaminant Chemical Resistance Durability Heat Insulation Eco-Friendly 11 Feature Ⅳ. Product Feature
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- 12 - Waste Water and Waste Treatment Place Piping and Valve, Furnace, Boiler, Chimney, Electric Transmission Tower Ships, Sea Shore and Ocean structure and construction Heat Insulation, Water Proofing, Internal and Interior and Exterior Painting Storage Tank of Oil, Gas, Chemicals Construction Power Generation Chemicals Marine Environment Piping, Tank, Untilities Factory 12 APPLICATION Ⅴ. Application Area
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Ⅴ -1. Coating Works on the Rusted Wall and Pipe of Water Tank Inside Before Coating After Coating
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Lining works on Inside of Pure Water Tank in Power Plant 2 nd & 3 rd Coating on the Inside of Pure Water Tank Ⅴ -2. Lining Works Inside of Pure Water Tank
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Before Coating First Coating by NT-100 2 nd Coating by NT-200After Coating Ⅴ -3. Coating Works on Factory Floor Natural Touch
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NT-100 Coating WorksNT-200 Coating Works Partial Mortar Resin WorksBefore Coating After Coating Ⅴ -4. Water Proof Works of Factory Roof
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Heat Resistant and Anti-Corrosion WorksCorrosion Protection Works at Dock Ⅴ -5. Pipe Line & Dock
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Ⅴ -6. Sea Wind Corrosion Protection Works for Steel Structure
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Wet the rusted surface with coating liquid and it will be penetrated into porous air hole on the rust and coated materials and then self-hardening. It forms internal bonding structure between porous air hole and coating liquid. Coating materials is specific Metallic Chemicals and becomes part of substrate on the rusted surface of materials like electronic plating. This is not the same coating materials as the general anti-corrosion coating materials The polymer of coating liquid is penetrated into porous air hole of surface and then absorb the humidity of atmosphere to generate gas and make micro expansion of porous air hole. It is hardened and play role of bonding and locking between coating materials and surface. Metallic forms air encapsulation on the surface of coated materials and paint together with polymer. It protects modification by ultraviolet ray This can be used alone and independently or used as substrate coating. It can be applied directly to the rusted surface and forms air encapsulation on the surface to protect rust improvement or transferring Ⅶ. Principle of Coating
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1. Surface Treatment : For the superior adhesion and getting rid of the coated defects, all rust scale, dust, dirt, oil contaminants on the surface should be removed completely The rust scale must be removed by scratching and surface of coating materials must be dried If NT-100 is coated on the surface of water contained materials, the hardening of coating liquid can be started before air encapsulation is started by penetrating into metal or porous air hole of surface, and the adhesion power can be reduced. 2. Coating Condition: Coating must be done over at 0 ℃ over and the optimum temperature for coating is 10 ℃ ~38 ℃ 3. Mixing Rate : This is single liquid type and can be used alone without hardening materials and Bottom coating can be used independently without middle coating and upper coating. 4. Coating Method: Airless Spray Gun, Bush, and roller 5. Diluting Solution MEK, MIBK Ⅷ. Coating Method
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6. Paint and Coating Materials Preparation: Metallic Components contained in NT-100 can be sink down at the bottom. Fully shaking is needed before coating or use low speed stirrer As NT-100 absorbs humidity of atmosphere and hardened, the lid should be closed after taking out quantity. If the surface of NT-100 liquid in the used can is hardened, you can break the hardened surface and stir and mix to use 7. Coating Procedures : NT-100 needs always two times of coating to fill up micro hole generated after 1 st coating and at the same time, increase coating thickness for the endurance of coating For the very high thickness of coating, the 2 nd coating should be made by NT-100(HS) 2 nd Coating should be made within 4-6 hours after 1 st coating. 2 nd Coating cannot be adhesive to the 1 st coating surface 8. Hardening Time : If one hour is passed after coating, the paint is not wet on the hand but for the complete hardening, it takes 7- 10 days. 9. Keeping and Storage: Lid of the can should be closed when the paint is not used. Never keep the lid open over 4 hours. The can of 2 liters is recommendable to keep and store the paint on the shelf after opening the can Ⅷ -1. Coating Method
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- 24 - Ⅹ -8. Korea Institute of Construction Materials Thermal Image Test before and after coating
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- 25 - Ⅹ -9. NT-100 Series for underwater Coating The underwater coating works to recover and protect the serious corrosion of underwater structure
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- 26 - Ⅹ -10. NT-100 Series of Products Acid Resistance, Heat Resistance, For- 40 ℃ 1. Acid Resistance Hydrochloric Acid 35% Sulfuric Acid 50~98% 2. Heat Resistance 700 ℃ 3. Desulphurization: Acid Resistance at 350 ℃ 4. Coating is possible at – 40 ℃
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