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Published byAustin Simpson Modified over 8 years ago
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Robotic Microphone Stand for Pogo Studio ECE445 Team #28 TA: Lydia Majure Kai Jiang Weihong Yuan
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Introduction Our project is a remote-controlled microphone positioning robot with four positional memories. It provides a safer and more convenient solution for microphone positioning.
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Features Remote controlled Three dimensional movements Up to six positional memories Low cost
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Robotic Microphone Stand Control BoardPCB Mounted on Mic Stand
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Robotic Microphone Stand Microphone Stand
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System Overview Hardware Power supply Motor and motor controlling units RF modules Mechanical structure Software Control and positioning PIC
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System Overview H bridges
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Hardware Overview Power supply 12V, 6V and 3V power input 5V and 3.3V voltage regulator RF modules 433MHz LR series RF module by Linx Motor and motor controlling units 12V DC gear head motor by Pittman H-bridges Mechanical motor encoders Mechanical Structure Built by ECE machine shop
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Power Supply 12V Rechargeable 35 AH 6V and 3V AA batteries
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Power Supply (Requirements) 30 mV maximum voltage ripple for 3V and 3.3V voltage supply Reasonable battery run-time
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Power Supply (Verification) 12V test5V test 3.3V test3V test
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Power Supply (Verification)
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RF Modules Transmitter Transmitter Encoder Antenna Receiver Receiver Decoder Antenna transmitter encoder decoder receiver
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RF Modules (Requirements) 30 mV maximum voltage ripple Operation range: 20m Operation with obstacles in between
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RF modules (Verification) 8 inputs and outputs LED indicators Obstacles Antennas added
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Motor (Requirements) Enough torque to drive the lead screws Reasonable moving speed No noise while not rotating
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Motor (Verification) Torque Calculations Weight conversion 13.28lb=214.08 oz motor & screw connection gap = 0.267 inch screw diameter = 0.52 inch torque required = 168.49oz-in gear ratio needed = 21.06:1 Final choice: 127.7:1 gear head 12VDC motor
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Motor (Verification) Lead screws: 1 inch/turn Motors (no load): 60 turns/min Result: Moving spead = 60 turns/min * 1 inch/turn = 60 inch/min = 1 in/s = 2.54 cm/s
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Mechanical Structure Our designMachine built by ECE machine shop
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Software PIC software Receive control signals from the decoder of the RF module on the microphone stand side Send corresponding control signals to H-bridges Store and retrieve motors’ movements
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X Movement
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XYZ Movement
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Store
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X Retrieve
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Overall
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Retrieving Error Analysis PIC miscounting (initializing error) 3/36*1 inch=0.083 inch (0.2116cm) Encoder glitch (unpredictable error) Total max error: 0.11inch(0.28cm)
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Successes Remote controlled Three dimensional movements Stable store and retrieve functionality Small retrieving error All requirements are satisfied
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Future Hardware Development Install bumper switches for mechanical protection Use optical motor encoders for better precision Remove the 6V power supply Panning functionality Three PICs
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Future Software Development Store positions into PIC’s memory Add boundary conditions for better mechanical protection Use three PICs for faster retrieve Computer or tablet interface
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Credits Electronic service shop Mark Smart Skot Wiedmann Machine shop Scott Mcdonald David Switzer TA Lydia Majure
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Thank You
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