1. ZIMMER GROUP Presentation

2. Overview Overview History ZIMMER GROUP - Overview
Turnover Development in Rheinau
Development of Human Resources
Companies
Investments in 2011
Plant extension at Glockenloch
References

3. History 1980 – Company Foundation
ZIMMER GmbH Technische Werkstätten, Rheinau
1999 – Integration of
Sommer-automatic GmbH & Co KG, Ettlingen
2004 – Foundation of
ZIMMER GmbH Daempfungssysteme, Rheinau
2007 – Integration of
BENZ GmbH Werkzeugsysteme, Haslach/Kinzigtal
2007 – Foundation of
ZIMMER GmbH Kunststofftechnik, Rheinau

4. History
2008 – New plant for production and assembly in Rheinau ( sqm)
2011 – Extension of the production plant in Rheinau (3.510 sqm)

5. ZIMMER GROUP - Overview
Industrial shock absorber and Clamping elements for Linear guiding
Tool systems for
wood- and metalprocessing
Damper for the furniture-
industry
Turnover 2011: 118,5 Mio. €
Plan: : 130,5 Mio. €
Employees: ca 810
MIM-Technology, Injection moulding- and
Elastomer-technic, glueplug
Axis modules, swivel units,
grippers, robotic accessories

6. ZIMMER GROUP - Location
Overview
ZIMMER GROUP - Location
Ettlingen
Rheinau
Haslach, i.K.

7. ZIMMER GROUP - Distributors
Sales Representatives: - Europe: Belgium, France, Italiy, Netherlands, Swiss,
Spain, Czech Rep., Slowakia, Great Britain
- North-America: USA, Canada, Mexico
- Asia: China, India, Japan, Southkorea, Taiwan, Thailand

8. Development of Sales in Rheinau

9. Development of Human Resources in Rheimnau

10. ZIMMER GmbH Technische Werkstätten
Company
ZIMMER GmbH Technische Werkstätten
Location: Rheinau
Turnover 2011: 42,3 Mio. €
Plan Turnover 2012: 46,5 Mio. €
Employees: 432 (Plan 2012: 440)
Products
Industrial shock absorber
Clamping elements for Linear guides
Design, Development and Production of SOMMER-automatic Products

11. Organisation Chart – Clamping- and Braking elements
manually
pneumatically
hydraulically
electrically
clamping
clamping
braking
clamping
braking
aktive
passive
passive
aktive
passive
aktive
passive
bistable

12. Shock absorber maximal number of cycles because of the spiral groove
Smooth braking
Higher power consumption by max. capacity
casing is made of stainless steel
Assembly in pneumatic pressure chamber possible
Higher operation safety and longer service life by oil reserve

13. Company SOMMER-automatic Location: Ettlingen Products
Turnover 2011: 24,4 Mio. €
Plan Turnover 2012: 26,8 Mio. €
Employees: 41 (Plan 2012: 44)
Products
Automation
Components
Robotic accessories
System solutions
Swivel Unit
Robotic
accessories
Gripper

14. ZIMMER Daempfungssysteme
Company
ZIMMER Daempfungssysteme
Location: Rheinau
Turnover 2011: 20,6 Mio. €
Plan Turnover 2012: 22,7 Mio. €
Employees: 93 (Plan 2012: 97)
Products
Damper for the furniture industry
Complete systems
Individual solutions
Customer specific solutions

15. ZIMMER Kunststofftechnik
Company
ZIMMER Kunststofftechnik
Location: Rheinau
Turnover 2011: 1,5 Mio. €
Plan Turnover 2012: 2 Mio. €
Employees: 20 (Plan 2012: 23)
Technology
Injection Moulding
MIM-Technology
Elastomer-technic
Sintered part
Exhauster
(Silicone)
Roller cage for
Clamping Elemens
Exhauster

16. BENZ GmbH Werkzeugsysteme
Company
BENZ GmbH Werkzeugsysteme
Location: Facility I, Haslach im Kinzigtal
Facility II, Rheinau
Turnover 2011: 29,7 Mio. €
Plan Turnover 2012: 32,7 Mio. €
Employees: ca. 225
Products
Tool Systems for Wood-
and Metal-processing
5-Axis-Technology
Multi-Spindle-Technology
Werk I, Haslach im Kinzigtal
Werk II, Rheinau

17. Product Center Metal Tool systems for CNC Lathes Machining centers

18. Product Center Wood Exchangeable Units Multi Spindle Heads
System-Components

19. Investments 2011 / 2012 New Machines: 2,8 Mio. €
Plant extension: 5,2 Mio. €
New ERP-System: 1,2 Mio. €
OWS-Workshops: 0,5 Mio. €

20. Plant extension – at Glockenloch Zimmer GmbH TW – Facility II
Useful Areas Administration dpt m²
Production dpt m² Total m²
Investment Total Invest Mio. €
for Building / Equipment / Facilities / Outside facilities (without machines and real estate)

21. Plant extension – at Glockenloch
Zimmer GmbH TW – Facility II

22. Plant extension – at Glockenloch Zimmer GmbH TW – Facility II
Reasons for the plant extension:
Extension of the Production- and Assembly Areas
Extension of the office space
Reason of relocation:
Targeted Material flow
Gaining more space at Salmenkopf
Improvement of working processes and material flow
Departments / Products:
Clamping- and Braking Elements
Sommer-Systems

23. References

24. End
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